Cast molding process has provided a reliable, simple and cost-effective way to fabricate micro structures since decades ago. In order to obtain structures with fine, dense and deep nano-size features by cast molding, ...Cast molding process has provided a reliable, simple and cost-effective way to fabricate micro structures since decades ago. In order to obtain structures with fine, dense and deep nano-size features by cast molding, it is necessary to study the forming mechanism in the process. In this paper, based on major steps of cast molding, filling models of liquid are established and solved; and the forming mechanism of liquid is revealed. Moreover, the scale effect between the liquid and the cavity on the filling velocity of liquid is studied.It is also interesting to find out that the wettability of liquid on the cavity may be changed from wetting to dewetting depends on the pressure difference. Finally, we experimentally verify some of our modeling results on the flowing and filling state of the liquid during the cast molding process.展开更多
Currently,the process parameters for compression molding of pineapple rind residue are not clear.In view of this problem,a single die hole compression molding test device was designed in this study,and the force of ma...Currently,the process parameters for compression molding of pineapple rind residue are not clear.In view of this problem,a single die hole compression molding test device was designed in this study,and the force of material in a mold hole was analyzed.Using the test device,a three-factor three-level orthogonal test was carried out by using the particle size,moisture content,and die hole length-to-diameter ratio of pineapple rind residue as the factors and the particle molding rate,relax density,and specific energy consumption as the indicators.The test results were analyzed by range analysis,variance analysis,and fuzzy comprehensive evaluation.The test results show that the main and secondary factors affecting the comprehensive performance of pineapple rind residue compression molding are length-to-diameter ratio,particle size,and moisture content.The optimal parameter combination is the material particle size of 6-9 mm,moisture content of 16%,and length-to-diameter ratio of 4:1.The best indicators under these conditions are particle molding rate of 97.80%,relax density of 1.32 g/cm,and specific energy consumption of 44.17 J/g.These research results can provide a reference for the selection of processing parameters and the design of molding equipment.展开更多
基金financially supported by NSFC under Grant No. 90923040China’s National "973" Program under Grant No. 2009CB724202
文摘Cast molding process has provided a reliable, simple and cost-effective way to fabricate micro structures since decades ago. In order to obtain structures with fine, dense and deep nano-size features by cast molding, it is necessary to study the forming mechanism in the process. In this paper, based on major steps of cast molding, filling models of liquid are established and solved; and the forming mechanism of liquid is revealed. Moreover, the scale effect between the liquid and the cavity on the filling velocity of liquid is studied.It is also interesting to find out that the wettability of liquid on the cavity may be changed from wetting to dewetting depends on the pressure difference. Finally, we experimentally verify some of our modeling results on the flowing and filling state of the liquid during the cast molding process.
基金The research work was supported by the Special Funds for Scientific Research in Public Welfare Industries(Agriculture)"Comprehensive Utilization of By-products of Horticultural Crop Products Processing"(Grant No.201503142).
文摘Currently,the process parameters for compression molding of pineapple rind residue are not clear.In view of this problem,a single die hole compression molding test device was designed in this study,and the force of material in a mold hole was analyzed.Using the test device,a three-factor three-level orthogonal test was carried out by using the particle size,moisture content,and die hole length-to-diameter ratio of pineapple rind residue as the factors and the particle molding rate,relax density,and specific energy consumption as the indicators.The test results were analyzed by range analysis,variance analysis,and fuzzy comprehensive evaluation.The test results show that the main and secondary factors affecting the comprehensive performance of pineapple rind residue compression molding are length-to-diameter ratio,particle size,and moisture content.The optimal parameter combination is the material particle size of 6-9 mm,moisture content of 16%,and length-to-diameter ratio of 4:1.The best indicators under these conditions are particle molding rate of 97.80%,relax density of 1.32 g/cm,and specific energy consumption of 44.17 J/g.These research results can provide a reference for the selection of processing parameters and the design of molding equipment.
