The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. Ho...The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. However, how to establish a unified model of a non-uniform as-cast billet depicting the flow stress and microstructure evolution behaviors during hot working is the key to microstructure prediction and parameter optimization of the CPFP. In this work, hot compression tests are performed using a non-uniform as-cast 42 CrMo billet at 1123–1423 K and 0.01–1sà1. The effect laws of the non-uniform state of the as-cast billet with different initial grain sizes on the flow stress and microstructure are revealed deeply. Based on experimental results, a unified model of flow stress and grain size evolutions is developed by the internal variable modeling method. Verified results show that the model can well describe the responses of the flow stress and microstructure to deformation conditions and initial grain sizes. To further evaluate its reliability, the unified model is applied to FE simulation of the cast preformed ring rolling process.The predictions of the rolling force and grain size indicate that it could well describe the flow stress and microstructure evolutions during the process.展开更多
为改善三维晶粒组织可视化模型的统计性,采用Monte Carlo Potts方法建立了材料多晶体组织的一种大尺度三维数字化模型,并实现了其定量表征和三维可视化.逾万晶粒的统计结果表明,该模型的平均晶粒面数为13.8±0.1,晶粒尺寸分布和晶...为改善三维晶粒组织可视化模型的统计性,采用Monte Carlo Potts方法建立了材料多晶体组织的一种大尺度三维数字化模型,并实现了其定量表征和三维可视化.逾万晶粒的统计结果表明,该模型的平均晶粒面数为13.8±0.1,晶粒尺寸分布和晶粒面数分布均可用Log-normal函数近似拟合,与实际材料晶粒组织情况相近.展开更多
基金supported by the National Natural Science Foundation of China (No’s. 51575448 and 51135007)
文摘The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. However, how to establish a unified model of a non-uniform as-cast billet depicting the flow stress and microstructure evolution behaviors during hot working is the key to microstructure prediction and parameter optimization of the CPFP. In this work, hot compression tests are performed using a non-uniform as-cast 42 CrMo billet at 1123–1423 K and 0.01–1sà1. The effect laws of the non-uniform state of the as-cast billet with different initial grain sizes on the flow stress and microstructure are revealed deeply. Based on experimental results, a unified model of flow stress and grain size evolutions is developed by the internal variable modeling method. Verified results show that the model can well describe the responses of the flow stress and microstructure to deformation conditions and initial grain sizes. To further evaluate its reliability, the unified model is applied to FE simulation of the cast preformed ring rolling process.The predictions of the rolling force and grain size indicate that it could well describe the flow stress and microstructure evolutions during the process.
文摘为改善三维晶粒组织可视化模型的统计性,采用Monte Carlo Potts方法建立了材料多晶体组织的一种大尺度三维数字化模型,并实现了其定量表征和三维可视化.逾万晶粒的统计结果表明,该模型的平均晶粒面数为13.8±0.1,晶粒尺寸分布和晶粒面数分布均可用Log-normal函数近似拟合,与实际材料晶粒组织情况相近.
