Based on multi-physical field coupling numerical simulation method,magnetic field distribution,melt flow,and heat transfer behavior of aΦ300 mm AZ80 alloy billet during differential phase electromagnetic DC casting(D...Based on multi-physical field coupling numerical simulation method,magnetic field distribution,melt flow,and heat transfer behavior of aΦ300 mm AZ80 alloy billet during differential phase electromagnetic DC casting(DP-EMC)with different electromagnetic parameters were studied.The results demonstrate that the increase in current intensity only changes the magnitude but does not change the Lorentz force's distribution characteristics.The maximum value of the Lorentz force increases linearly followed by an increase in current intensity.As the frequency increases,the Lorentz force's r component remains constant,and the z component decreases slightly.The change in current intensity correlates with the melt oscillation and convection intensity positively,as well as the liquid sump temperature uniformity.It does not mean that the higher the electric current,the better the metallurgical quality of the billet.A lower frequency is beneficial to generate a more significant melt flow and velocity fluctuation,which is helpful to create a more uniform temperature field.Appropriate DP-EMC parameters for aΦ300 mm AZ80 Mg alloy are 10-20 Hz frequency and 80-100 A current intensity.展开更多
The dynamic viscosity of pure In, In-1%Sb (mass fraction, so as the follows) alloy, In-55%Sb hypoeutectic alloy and In-69.5%Sb eutectic alloy was measured by using a torsional oscillation viscometer at different tempe...The dynamic viscosity of pure In, In-1%Sb (mass fraction, so as the follows) alloy, In-55%Sb hypoeutectic alloy and In-69.5%Sb eutectic alloy was measured by using a torsional oscillation viscometer at different temperatures above liq-uidus. The experimental results show that the viscosity of these melts decreases with increasing temperature. The anomalous change of viscosity occurs at about 430 and 470℃in pure In melt. The variation of viscosity with temperature well meets exponential correlation and no anomalous change occurs in measured temperature range in the In-1%Sb alloy melt. A transition occurs at about 800℃ in both of In-55%Sb and In-69.5%Sb alloy melts. The sudden change of viscosity suggests the structure change of melts. DSC (differential scanning calorimetry) curves of In-1%Sb alloy during heating and cooling were measured, and the results show that no structural variation in In-1%Sb alloy melt was testified further. In addition, the viscosity of In melt decreases with the addition of1%Sb.展开更多
基金the Fundamental Research Funds for the Central Universities(Grant No.N2009003)the National Natural Science Foundation of China(Grant No.51904151).
文摘Based on multi-physical field coupling numerical simulation method,magnetic field distribution,melt flow,and heat transfer behavior of aΦ300 mm AZ80 alloy billet during differential phase electromagnetic DC casting(DP-EMC)with different electromagnetic parameters were studied.The results demonstrate that the increase in current intensity only changes the magnitude but does not change the Lorentz force's distribution characteristics.The maximum value of the Lorentz force increases linearly followed by an increase in current intensity.As the frequency increases,the Lorentz force's r component remains constant,and the z component decreases slightly.The change in current intensity correlates with the melt oscillation and convection intensity positively,as well as the liquid sump temperature uniformity.It does not mean that the higher the electric current,the better the metallurgical quality of the billet.A lower frequency is beneficial to generate a more significant melt flow and velocity fluctuation,which is helpful to create a more uniform temperature field.Appropriate DP-EMC parameters for aΦ300 mm AZ80 Mg alloy are 10-20 Hz frequency and 80-100 A current intensity.
文摘The dynamic viscosity of pure In, In-1%Sb (mass fraction, so as the follows) alloy, In-55%Sb hypoeutectic alloy and In-69.5%Sb eutectic alloy was measured by using a torsional oscillation viscometer at different temperatures above liq-uidus. The experimental results show that the viscosity of these melts decreases with increasing temperature. The anomalous change of viscosity occurs at about 430 and 470℃in pure In melt. The variation of viscosity with temperature well meets exponential correlation and no anomalous change occurs in measured temperature range in the In-1%Sb alloy melt. A transition occurs at about 800℃ in both of In-55%Sb and In-69.5%Sb alloy melts. The sudden change of viscosity suggests the structure change of melts. DSC (differential scanning calorimetry) curves of In-1%Sb alloy during heating and cooling were measured, and the results show that no structural variation in In-1%Sb alloy melt was testified further. In addition, the viscosity of In melt decreases with the addition of1%Sb.