The effect of surface structure and coating on tribological properties of 45^# carbon steel disc was analyzed. A Nd：YAG laser was used to generate rnicrodirnples on steel surfaces. Dimples with diameter of 150 rn and...The effect of surface structure and coating on tribological properties of 45^# carbon steel disc was analyzed. A Nd：YAG laser was used to generate rnicrodirnples on steel surfaces. Dimples with diameter of 150 rn and depth of 50 rn were distributed in an orbicular array on disc surface. Then the alloying element Mo was sputtered to 45# carbon steel disc surface by means of double glow plasma technology. Diffusion Mo alloying layer with 30min thickness and high hardness up to 0.025 was formed on the disc surface. Tribological experiments of three types samples （smooth, texturing and texturing＋alloying） were conducted with a pin-on-disc tribometer. It is found that the dimpled-samples are most effective for reducing friction in comparison with smooth steel surthces, improving the lubricating state from boundary to hydrodynamic region.展开更多
High-temperature ablation is a common failure phenomenon that limits the service life of the transmission parts on heavy-duty machines used in heavy load,high temperature,high shock conditions due to in-sufficient sup...High-temperature ablation is a common failure phenomenon that limits the service life of the transmission parts on heavy-duty machines used in heavy load,high temperature,high shock conditions due to in-sufficient supply of lubricating oil and grease.Traditional self-lubricating coatings prepared by inorganic,organic or organic-inorganic hybrid methods are prone to be oxidated at high temperatures to lose their friction reducing function,so that it is difficult to meet the engineering requirements of high-temperature lubrication.We design viscoelastic polymer coatings by a high-temperature self-lubricating and wear-resistant strategy.Polytetrafluoroethylene(PTFE,T_(m)=329℃)and polyphenylene sulfide(PPS,T_(g)=84℃,T_(m)=283℃)are used to prepare a PTFE/PPS polymer alloy coating.As the temperature increases from 25 to 300℃,the PTFE/PPS coating softens from glass state to viscoelastic state and viscous flow state,which is owing to the thermodynamic transformation characteristic of the PPS component.Additionally the friction coefficient(μ)decreased from 0.096 to 0.042 with the increasing of temperature from 25 to 300℃.The mechanism of mechanical deformation and surface morphology evolution for the PTFE/PPS coating under the multi-field coupling action of temperature(T),temperature–centrifugal force(T–F_(ω)),temperature–centrifugal force–shearing force(T–F_(ω)–F_(τ))were investigated.The physical model of“thermoviscoelasticity driven solid–liquid interface reducing friction”is proposed to clarify the self-lubricating mechanism determined by the high-temperature viscoelastic properties of polymers.The high-temperature adjusts the viscosity(η)of the coating,increases interface slipping and intensifies shear deformation(τ),reducing the friction coefficient.The result is expected to provide a new idea for designing anti-ablation coatings served in high temperature friction and wear conditions.展开更多
针对飞机发动机异常状态识别精度差、效率低和易误诊漏诊等问题,提出了一种基于动态主元分析(dynamic principal component analysis,DPCA)和最小二乘支持向量机(least square support vector machine,LSSVM)的飞机发动机润滑系统异常...针对飞机发动机异常状态识别精度差、效率低和易误诊漏诊等问题,提出了一种基于动态主元分析(dynamic principal component analysis,DPCA)和最小二乘支持向量机(least square support vector machine,LSSVM)的飞机发动机润滑系统异常状态识别方法;首先对发动机润滑系统参数进行DPCA处理以及在线检测是否有故障发生,如果有故障发生,再采用LSSVM方法进行异常状态识别;以某型飞机发动机润滑系统为例,对文中所提方法的准确性进行试验验证,由试验结果得出文中方法能有效提高飞机发动机异常状态识别准确率。展开更多
基金Funded by the High Technology Research Project of Jiangsu Province (No. BG2007046)the Productive Translation Item of College Scientific Research of Jiangsu Province Educational Office( No. JHB06-04)
文摘The effect of surface structure and coating on tribological properties of 45^# carbon steel disc was analyzed. A Nd：YAG laser was used to generate rnicrodirnples on steel surfaces. Dimples with diameter of 150 rn and depth of 50 rn were distributed in an orbicular array on disc surface. Then the alloying element Mo was sputtered to 45# carbon steel disc surface by means of double glow plasma technology. Diffusion Mo alloying layer with 30min thickness and high hardness up to 0.025 was formed on the disc surface. Tribological experiments of three types samples （smooth, texturing and texturing＋alloying） were conducted with a pin-on-disc tribometer. It is found that the dimpled-samples are most effective for reducing friction in comparison with smooth steel surthces, improving the lubricating state from boundary to hydrodynamic region.
基金The authors are grateful for the financial support from National Natural Science Foundation of China(No.52075560).
文摘High-temperature ablation is a common failure phenomenon that limits the service life of the transmission parts on heavy-duty machines used in heavy load,high temperature,high shock conditions due to in-sufficient supply of lubricating oil and grease.Traditional self-lubricating coatings prepared by inorganic,organic or organic-inorganic hybrid methods are prone to be oxidated at high temperatures to lose their friction reducing function,so that it is difficult to meet the engineering requirements of high-temperature lubrication.We design viscoelastic polymer coatings by a high-temperature self-lubricating and wear-resistant strategy.Polytetrafluoroethylene(PTFE,T_(m)=329℃)and polyphenylene sulfide(PPS,T_(g)=84℃,T_(m)=283℃)are used to prepare a PTFE/PPS polymer alloy coating.As the temperature increases from 25 to 300℃,the PTFE/PPS coating softens from glass state to viscoelastic state and viscous flow state,which is owing to the thermodynamic transformation characteristic of the PPS component.Additionally the friction coefficient(μ)decreased from 0.096 to 0.042 with the increasing of temperature from 25 to 300℃.The mechanism of mechanical deformation and surface morphology evolution for the PTFE/PPS coating under the multi-field coupling action of temperature(T),temperature–centrifugal force(T–F_(ω)),temperature–centrifugal force–shearing force(T–F_(ω)–F_(τ))were investigated.The physical model of“thermoviscoelasticity driven solid–liquid interface reducing friction”is proposed to clarify the self-lubricating mechanism determined by the high-temperature viscoelastic properties of polymers.The high-temperature adjusts the viscosity(η)of the coating,increases interface slipping and intensifies shear deformation(τ),reducing the friction coefficient.The result is expected to provide a new idea for designing anti-ablation coatings served in high temperature friction and wear conditions.
文摘针对飞机发动机异常状态识别精度差、效率低和易误诊漏诊等问题,提出了一种基于动态主元分析(dynamic principal component analysis,DPCA)和最小二乘支持向量机(least square support vector machine,LSSVM)的飞机发动机润滑系统异常状态识别方法;首先对发动机润滑系统参数进行DPCA处理以及在线检测是否有故障发生,如果有故障发生,再采用LSSVM方法进行异常状态识别;以某型飞机发动机润滑系统为例,对文中所提方法的准确性进行试验验证,由试验结果得出文中方法能有效提高飞机发动机异常状态识别准确率。
