The bonding interface of 7B52 Al alloy laminated composite （ALC） fabricated by hot rolling was investigated using optical microscopy （OM）, transmission electron microscopy （TEM）, scanning electron microscopy （...The bonding interface of 7B52 Al alloy laminated composite （ALC） fabricated by hot rolling was investigated using optical microscopy （OM）, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, ultrasonic flaw detection （UFD）, and bonding strength tests. The results show that metallurgical bonding is achieved at the interface after composite rolling. The TEM analysis and tensile tests indicate that the 7B52 ALC plate combines high strength of the hard individual layer and good toughness of the soft individual layer. However, UFD technology and SEM analysis prove that the defects （thick oxide films, acid washed residues, air, oil and coarse particles） existing in the bonding interface are harmful to the bonding strength. To sum up, the composite roiling process is suitable for 7B52 ALC plate, and the content and size of the defects should be controlled strictly. Advanced surface treatment of each individual layer would be beneficial to further improve the bonding quality.展开更多
A new,innovative vibration cast-rolling technology of “electromagnetic stirring+dendrite breaking+asynchronous rolling” was proposed with the adoption of sinusoidal vibration of crystallization roller to prepare Ti/...A new,innovative vibration cast-rolling technology of “electromagnetic stirring+dendrite breaking+asynchronous rolling” was proposed with the adoption of sinusoidal vibration of crystallization roller to prepare Ti/Al laminated composites,and the effect of sinusoidal vibration of crystallization roller on composite microstructure was investigated in detail.The results show that the metallurgical bonding of titanium and aluminum is realized by mesh interweaving and mosaic meshing,instead of transition bonding by forming metal compound layer.The meshing depth between titanium and aluminum layers (6.6μm) of cast-rolling materials with strong vibration of crystallization roller (amplitude 0.87 mm,vibration frequency 25 Hz) is doubled compared with that of traditional cast-rolling materials (3.1μm),and the composite interfacial strength(27.0 N/mm) is twice as high as that of traditional cast-rolling materials (14.9 N/mm).This is because with the action of high-speed superposition of strong tension along the rolling direction,strong pressure along the width direction and rolling force,the composite linearity evolves from "straight line" with traditional casting-rolling to "curved line",and the depth and number of cracks in the interface increases greatly compared with those with traditional cast-rolling,which leads to the deep expansion of the meshing area between interfacial layers and promotes the stable enhancement of composite quality.展开更多
In order to investigate the real-time cracking behavior of each component of a composite with strong interfacial bonding among lamellae, Ti-18 Nb(at.%) composite was prepared by spark plasma sintering(SPS), followed b...In order to investigate the real-time cracking behavior of each component of a composite with strong interfacial bonding among lamellae, Ti-18 Nb(at.%) composite was prepared by spark plasma sintering(SPS), followed by hot-rolling, annealing, and quenching. The microstructure and mechanical properties were characterized by scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), micro-region X-ray diffractometry(MRXRD), nanoindentation, and in-situ scanning electron microscopy tensile testing. The results show that the Ti-18 Nb consists of Ti-enriched, diffusion and Nb-enriched zones, and the sharp Nb gradient across different zones leads to inhomogeneous distribution of phase and mechanical properties. A remarkable finding is that the diffusion zones not only enable the cooperative deformation between the brittle Ti-enriched zones and the ductile Nb-enriched zones but also act as the crack-arresters to prevent the local cracks in the Ti-enriched zones from further propagating across the composite.展开更多
The novel laminated Ti-TiBw/Ti composites composed of pure Ti layers and TiBw/Ti composite layers have been successfully fabricated by reactive hot pressing. Herein, two-scale structures formed： the pure Ti layer and...The novel laminated Ti-TiBw/Ti composites composed of pure Ti layers and TiBw/Ti composite layers have been successfully fabricated by reactive hot pressing. Herein, two-scale structures formed： the pure Ti layer and TiBw/Ti composite layer together constructed a laminated structure at a macro scale. Furthermore, TiBw reinforcement was distributed around Ti particles and then formed a network microstructure in TiBw/Ti composite layer at a micro scale. The laminated Ti-TiBw/Ti composites reveal a superior combination of high strength and high elongation due to two-scale structures compared with the pure Ti, and a further enhancement in ductility compared with the network structured composites. Moreover, the elastic modulus of the laminated composites can be predicted by H-S upper bound, which is consistent with the experimental values.展开更多
基金Project(51312JQ08)supported by the Pre-Research Foundation of China General Equipment DepartmentProject(NBPJ2013-4)supported by the Postdoctoral Science Foundation of Ningbo Branch of China Academy of Ordnance Science+1 种基金Project(bsh1402073)supported by the Postdoctoral Science Foundation of Zhejiang Province,ChinaProject(2014A610051)supported by the Ningbo Natural Science Foundation of China
文摘The bonding interface of 7B52 Al alloy laminated composite （ALC） fabricated by hot rolling was investigated using optical microscopy （OM）, transmission electron microscopy （TEM）, scanning electron microscopy （SEM）, ultrasonic flaw detection （UFD）, and bonding strength tests. The results show that metallurgical bonding is achieved at the interface after composite rolling. The TEM analysis and tensile tests indicate that the 7B52 ALC plate combines high strength of the hard individual layer and good toughness of the soft individual layer. However, UFD technology and SEM analysis prove that the defects （thick oxide films, acid washed residues, air, oil and coarse particles） existing in the bonding interface are harmful to the bonding strength. To sum up, the composite roiling process is suitable for 7B52 ALC plate, and the content and size of the defects should be controlled strictly. Advanced surface treatment of each individual layer would be beneficial to further improve the bonding quality.
基金Funded by the Hebei Province Natural Science Foundation (No.E2017203043)National Natural Science Foundation of China(No.U1604251)。
文摘A new,innovative vibration cast-rolling technology of “electromagnetic stirring+dendrite breaking+asynchronous rolling” was proposed with the adoption of sinusoidal vibration of crystallization roller to prepare Ti/Al laminated composites,and the effect of sinusoidal vibration of crystallization roller on composite microstructure was investigated in detail.The results show that the metallurgical bonding of titanium and aluminum is realized by mesh interweaving and mosaic meshing,instead of transition bonding by forming metal compound layer.The meshing depth between titanium and aluminum layers (6.6μm) of cast-rolling materials with strong vibration of crystallization roller (amplitude 0.87 mm,vibration frequency 25 Hz) is doubled compared with that of traditional cast-rolling materials (3.1μm),and the composite interfacial strength(27.0 N/mm) is twice as high as that of traditional cast-rolling materials (14.9 N/mm).This is because with the action of high-speed superposition of strong tension along the rolling direction,strong pressure along the width direction and rolling force,the composite linearity evolves from "straight line" with traditional casting-rolling to "curved line",and the depth and number of cracks in the interface increases greatly compared with those with traditional cast-rolling,which leads to the deep expansion of the meshing area between interfacial layers and promotes the stable enhancement of composite quality.
基金Project(51625404)supported by the National Natural Science Foundation for Distinguished Young Scholar of ChinaProjects(51604104,51504295)supported by the National Natural Science Foundation of China
文摘In order to investigate the real-time cracking behavior of each component of a composite with strong interfacial bonding among lamellae, Ti-18 Nb(at.%) composite was prepared by spark plasma sintering(SPS), followed by hot-rolling, annealing, and quenching. The microstructure and mechanical properties were characterized by scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), micro-region X-ray diffractometry(MRXRD), nanoindentation, and in-situ scanning electron microscopy tensile testing. The results show that the Ti-18 Nb consists of Ti-enriched, diffusion and Nb-enriched zones, and the sharp Nb gradient across different zones leads to inhomogeneous distribution of phase and mechanical properties. A remarkable finding is that the diffusion zones not only enable the cooperative deformation between the brittle Ti-enriched zones and the ductile Nb-enriched zones but also act as the crack-arresters to prevent the local cracks in the Ti-enriched zones from further propagating across the composite.
基金Funded by the National Natural Science Foundation of China(Nos.51101042,51271064 and 51228102)
文摘The novel laminated Ti-TiBw/Ti composites composed of pure Ti layers and TiBw/Ti composite layers have been successfully fabricated by reactive hot pressing. Herein, two-scale structures formed： the pure Ti layer and TiBw/Ti composite layer together constructed a laminated structure at a macro scale. Furthermore, TiBw reinforcement was distributed around Ti particles and then formed a network microstructure in TiBw/Ti composite layer at a micro scale. The laminated Ti-TiBw/Ti composites reveal a superior combination of high strength and high elongation due to two-scale structures compared with the pure Ti, and a further enhancement in ductility compared with the network structured composites. Moreover, the elastic modulus of the laminated composites can be predicted by H-S upper bound, which is consistent with the experimental values.
