Micro-droplet jetting belongs to the field of precision fluid dispensing techniques.Unlike traditional subtraction manufacture process,micro-droplet jetting as an additive fabrication technique with features of non-co...Micro-droplet jetting belongs to the field of precision fluid dispensing techniques.Unlike traditional subtraction manufacture process,micro-droplet jetting as an additive fabrication technique with features of non-contact and data-driven represents a new development trend of modern manufacturing process.In this paper,the design,fabrication and performance of a multi-materials drop-on-demand (DOD) inkjet system based on pneumatic diaphragm actuator were described.For capturing the droplet ejection process and measuring the droplet dimension,a self-made in situ imaging system based on time delayed external trigger was set up.The performance of the generator was studied by adjusting the structure and control parameters.Furthermore,the influence of fluid properties on the droplet ejection process was experimentally investigated.Micro-solderballs of 160.5 μm in diameter and UV curing adhesive micro-bumps of 346.94 μm in contact diameter with the substrate were produced.The results demonstrated that the DOD inkjet generator possesses characteristics of robust,easy to operate and maintain,and able to withstand high temperature as well as applicability to a wide variety of materials including polymers,low melting point resin and high melting point metal.The system has a great potential of being used in the fields of IC and MEMS packaging,3D printing,organic semiconductor fabrication,and biological and chemical analysis.展开更多
The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed ...The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.展开更多
The basic principle and numerical technique for simulating two three-dimensional bubbles near a free surface are studied in detail by using boundary element method. The singularities of influence coefficient matrix ar...The basic principle and numerical technique for simulating two three-dimensional bubbles near a free surface are studied in detail by using boundary element method. The singularities of influence coefficient matrix are eliminated using coordinate transformation and so-called 4π rule. The solid angle for the open surface is treated in direct method based on its definition. Several kinds of configurations for the bubbles and free surface have been investigated. The pressure contours during the evolution of bubbles are obtained in our model and can better illuminate the mechanism underlying the motions of bubbles and free surface. The bubble dynamics and their interactions have close relation with the standoff distances, buoyancy parameters and initial sizes of bubbles. Completely different bubble shapes, free surface motions, jetting patterns and pressure distributions under different parameters can be observed in our model, as demon- strated in our calculation results.展开更多
The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order...The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order to improve the life of coiled tubing in high-pressure gas Wells, this paper studies the plugging conditions of coiled tubing in high-pressure ultra-deep Wells. Firstly, the cross section deformation of coiled tubing under high internal pressure is analyzed. Secondly, the factors influencing the fatigue life of coiled tubing and the influence of surface damage on the fatigue life of coiled tubing were studied. Finally, the mechanism of furrow damage caused by coiled tubing and the main measures to reduce furrow damage are analyzed. The following suggestions are made to improve the life of coiled tubing: select the right material and the right size coiled tubing;Use appropriate measures to prevent premature coiled tubing failure and reduce operating costs.展开更多
The microstructures of electroformed copper liners of shaped charges that had undergone high-strain-rate deformation were observed by optical microscopy （OM） and scanning electron microscopy （SEM）. Meanwhile, the ...The microstructures of electroformed copper liners of shaped charges that had undergone high-strain-rate deformation were observed by optical microscopy （OM） and scanning electron microscopy （SEM）. Meanwhile, the orientation distribution of the grains in the recovered jet was examined by electron backscattering Kikuchi pattern （EBSP） technique. EBSP analysis reveals that the fibrous texture observed in the as-electroformed copper liners disappeared after explosive detonation deformation. OM observation shows that the microstructure evolves system- atically from the jet center to its perimeter during cooling from high temperatures after explosive detonation deformation. This microstructural characteristic is similar to that of solidification, i.e. there exist equiaxed grains in the center of the jet and significant columnar grains around the equiaxed grains. The result reveals that there is melting-related phenomenon in the jet center. Corresponding microhardness variations from the jet center to its perimeter is also determined. All the phenomena can be explained by a strong gradient of temperature across the section of the jet during plastic deformation at high-strain-rate.展开更多
Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remai...Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remain unexplored.In this study,we investigate the jetting of a near-wall bubble induced by another tandem bubble.We define two dimensionless standoff distances,γ_(1),γ_(2),to represent the distances from the center of the near-wall bubble to the rigid wall and the center of controlling bubble to the center of the near-wall bubble,respectively.Our observations reveal three distinct jetting regimes for the near-wall bubble:transferred jetting,double jetting,and directed jetting.To further investigate the jetting mechanism,numerical simulations are conducted using the compressibleInterFoam solver in the open-source framework of OpenFOAM.A detailed analysis shows that the transferred jet flow is caused by the pinch-off resulting from the axial contraction velocity at the lower end of the near-wall bubble being greater than the vertical contraction velocity,leading to a maximum jet velocity of 682.58 m/s.In the case of double jetting,intense stretching between the controlling bubble and the wall leads to a pinch-off and a double jetting with a maximum velocity of 1096.29 m/s.The directed jet flow is caused by the downward movement of the high-pressure region generated by the premature collapse of the controlling bubble,with the maximum jet velocity reaching 444.62 m/s.展开更多
基金supported by the National Natural Science Foundation of China (Grant No. 50775087)
文摘Micro-droplet jetting belongs to the field of precision fluid dispensing techniques.Unlike traditional subtraction manufacture process,micro-droplet jetting as an additive fabrication technique with features of non-contact and data-driven represents a new development trend of modern manufacturing process.In this paper,the design,fabrication and performance of a multi-materials drop-on-demand (DOD) inkjet system based on pneumatic diaphragm actuator were described.For capturing the droplet ejection process and measuring the droplet dimension,a self-made in situ imaging system based on time delayed external trigger was set up.The performance of the generator was studied by adjusting the structure and control parameters.Furthermore,the influence of fluid properties on the droplet ejection process was experimentally investigated.Micro-solderballs of 160.5 μm in diameter and UV curing adhesive micro-bumps of 346.94 μm in contact diameter with the substrate were produced.The results demonstrated that the DOD inkjet generator possesses characteristics of robust,easy to operate and maintain,and able to withstand high temperature as well as applicability to a wide variety of materials including polymers,low melting point resin and high melting point metal.The system has a great potential of being used in the fields of IC and MEMS packaging,3D printing,organic semiconductor fabrication,and biological and chemical analysis.
文摘The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Tie6Ale4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.
基金supported by the Funds for Creative Research Groups of China (50921001)the State Key Development Program for Basic Research of China (2010CB832704)
文摘The basic principle and numerical technique for simulating two three-dimensional bubbles near a free surface are studied in detail by using boundary element method. The singularities of influence coefficient matrix are eliminated using coordinate transformation and so-called 4π rule. The solid angle for the open surface is treated in direct method based on its definition. Several kinds of configurations for the bubbles and free surface have been investigated. The pressure contours during the evolution of bubbles are obtained in our model and can better illuminate the mechanism underlying the motions of bubbles and free surface. The bubble dynamics and their interactions have close relation with the standoff distances, buoyancy parameters and initial sizes of bubbles. Completely different bubble shapes, free surface motions, jetting patterns and pressure distributions under different parameters can be observed in our model, as demon- strated in our calculation results.
文摘The coiled tubing plugging has become the main means of plugging in gas Wells in Xinjiang. These Wells are deep and have high pressure, which can easily affect the fatigue life of the operating coiled tubing. In order to improve the life of coiled tubing in high-pressure gas Wells, this paper studies the plugging conditions of coiled tubing in high-pressure ultra-deep Wells. Firstly, the cross section deformation of coiled tubing under high internal pressure is analyzed. Secondly, the factors influencing the fatigue life of coiled tubing and the influence of surface damage on the fatigue life of coiled tubing were studied. Finally, the mechanism of furrow damage caused by coiled tubing and the main measures to reduce furrow damage are analyzed. The following suggestions are made to improve the life of coiled tubing: select the right material and the right size coiled tubing;Use appropriate measures to prevent premature coiled tubing failure and reduce operating costs.
文摘The microstructures of electroformed copper liners of shaped charges that had undergone high-strain-rate deformation were observed by optical microscopy （OM） and scanning electron microscopy （SEM）. Meanwhile, the orientation distribution of the grains in the recovered jet was examined by electron backscattering Kikuchi pattern （EBSP） technique. EBSP analysis reveals that the fibrous texture observed in the as-electroformed copper liners disappeared after explosive detonation deformation. OM observation shows that the microstructure evolves system- atically from the jet center to its perimeter during cooling from high temperatures after explosive detonation deformation. This microstructural characteristic is similar to that of solidification, i.e. there exist equiaxed grains in the center of the jet and significant columnar grains around the equiaxed grains. The result reveals that there is melting-related phenomenon in the jet center. Corresponding microhardness variations from the jet center to its perimeter is also determined. All the phenomena can be explained by a strong gradient of temperature across the section of the jet during plastic deformation at high-strain-rate.
基金supported by the National Natural Science Foundation of China(Grant Nos.12293003,12272382,12122214,12293000 and 12293004)the Youth Innovation Promotion Association,Chinese Academy of Sciences(Grant No.2022019).
文摘Double bubbles near a rigid wall surface collapse to produce a significant jet impact,with potential applications in surface cleaning and ultrasonic lithotripsy.However,the dynamic behaviors of near-wall bubbles remain unexplored.In this study,we investigate the jetting of a near-wall bubble induced by another tandem bubble.We define two dimensionless standoff distances,γ_(1),γ_(2),to represent the distances from the center of the near-wall bubble to the rigid wall and the center of controlling bubble to the center of the near-wall bubble,respectively.Our observations reveal three distinct jetting regimes for the near-wall bubble:transferred jetting,double jetting,and directed jetting.To further investigate the jetting mechanism,numerical simulations are conducted using the compressibleInterFoam solver in the open-source framework of OpenFOAM.A detailed analysis shows that the transferred jet flow is caused by the pinch-off resulting from the axial contraction velocity at the lower end of the near-wall bubble being greater than the vertical contraction velocity,leading to a maximum jet velocity of 682.58 m/s.In the case of double jetting,intense stretching between the controlling bubble and the wall leads to a pinch-off and a double jetting with a maximum velocity of 1096.29 m/s.The directed jet flow is caused by the downward movement of the high-pressure region generated by the premature collapse of the controlling bubble,with the maximum jet velocity reaching 444.62 m/s.
