Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distanc...Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distances away from the surface(~20 mm from the surface, half of the radius and the center of the HCCDIBs)were investigated. The mechanical properties were measured by tensile and torsion tests. Results show that after the spheroidization of graphite, the iron matrix incorporates the nodules of Format I, Size 8 close to the surface, Format I, Size 7 at the half of the radius from the surface, and Format II, Size 6 in the centre of the bar,according to the ASTM A247 standard. The content of pearlite in the matrix changes from 55%(~20 mm from the surface) to 70%(half of the radius) and 80%(the center of the HCCDIBs). The strengths in tension are 552, 607 and 486 MPa with the elongations of 12.5%, 10.5% and 5.8% in samples cut at these three locations from the surface to the centre, respectively. The strength in torsion is equal to 558, 551 and 471 MPa at corresponding torsion angles of 418°, 384° and 144° respectively to the same distance from the bar surface. Fracture in tension is manifested via crack propagation through the interface between graphite nodules and matrix(Mode I), while in torsion the fracture is caused by the shear of graphite nodules(Mode II). It is shown that the transition between two fracture modes is also dependent on the size of graphite nodule. Typically, fracture Mode I was observed for nodules of smaller diameter(less than 22.7 μm) and fracture Mode II was seen for nodules of greater diameter(more than 24.8 μm).展开更多
In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel, the rational measures of sulfur control, calcium treatment and key technologies of continuous casting...In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel, the rational measures of sulfur control, calcium treatment and key technologies of continuous casting process are applied in the development of a full-line operation of LD-Billet continuous casting on steelmaking with semi-steel, which suggests an economic production of the steel has been realized. Test results show that the average retrieval rate of sulphurous alloy in the process of RH treatment is 95.3% and sulfur content of products is stability. Otherwise, content of T[O] in casting billet is in the range of 11×10-6 ~ 18×10-6 with average value is 14.7×10-6.Based on this, the billets have good surface quality and internal quality.展开更多
The solidification process of a horizontally continuously cast gray iron bar of 4.6cm in diame- ter was modelled.The function describing the distribution of heat flux at the internal surface of graphite sleeve,which w...The solidification process of a horizontally continuously cast gray iron bar of 4.6cm in diame- ter was modelled.The function describing the distribution of heat flux at the internal surface of graphite sleeve,which was equal to that on the surface of the iron bar,was inversely derived using numerical calculation from the temperature distribution in the sleeve measured in real production.By using the distribution of heat flux as a boundary condition on the surface of the iron bar,the numerical simulation on solidification of the iron bar taking longitudinal heat conduction into account was made.The profile of solidification front obtained from the numer- ical simulation was approximately coincident with that in real production.In addition,the quantitative relationships of the thickness of solidified shell at the exit of the mold to the main technological parameters,including the temperature of liquid iron at the entrance of the mold, the moving speed of the bar and the intensity of water cooling,were obtained from the numeri- cal simulation.展开更多
基金financially supported by the Shaanxi Provincial Science and Technology Achievement Transfer and Promotion Plan-absorb Achievement Transformation Project(No.2017CGZH-XNGJ-03)Shaanxi Provincial Education Department Scientific Research Program Project-service Local Special Industrialization Cultivation Project(No.17JF018)+1 种基金Xi'an Science and Technology Planning Project Science and Technology Innovation Guide Projects(No.201805037YD15CG21(19))Xi'an University of Technology Scientific and Technological Achievement Transformation Project-technical Requirement Solving Project of Enterprises(No.2018-1)
文摘Ductile iron bars(DIBs) with a diameter of 145 mm, used for plunger pump production, were made by the horizontal continuous casting(HCC). The microstructure of the samples cut at three locations with different distances away from the surface(~20 mm from the surface, half of the radius and the center of the HCCDIBs)were investigated. The mechanical properties were measured by tensile and torsion tests. Results show that after the spheroidization of graphite, the iron matrix incorporates the nodules of Format I, Size 8 close to the surface, Format I, Size 7 at the half of the radius from the surface, and Format II, Size 6 in the centre of the bar,according to the ASTM A247 standard. The content of pearlite in the matrix changes from 55%(~20 mm from the surface) to 70%(half of the radius) and 80%(the center of the HCCDIBs). The strengths in tension are 552, 607 and 486 MPa with the elongations of 12.5%, 10.5% and 5.8% in samples cut at these three locations from the surface to the centre, respectively. The strength in torsion is equal to 558, 551 and 471 MPa at corresponding torsion angles of 418°, 384° and 144° respectively to the same distance from the bar surface. Fracture in tension is manifested via crack propagation through the interface between graphite nodules and matrix(Mode I), while in torsion the fracture is caused by the shear of graphite nodules(Mode II). It is shown that the transition between two fracture modes is also dependent on the size of graphite nodule. Typically, fracture Mode I was observed for nodules of smaller diameter(less than 22.7 μm) and fracture Mode II was seen for nodules of greater diameter(more than 24.8 μm).
文摘In consideration of the composition characteristics and quality requirements of sulphurous free-cutting gear steel, the rational measures of sulfur control, calcium treatment and key technologies of continuous casting process are applied in the development of a full-line operation of LD-Billet continuous casting on steelmaking with semi-steel, which suggests an economic production of the steel has been realized. Test results show that the average retrieval rate of sulphurous alloy in the process of RH treatment is 95.3% and sulfur content of products is stability. Otherwise, content of T[O] in casting billet is in the range of 11×10-6 ~ 18×10-6 with average value is 14.7×10-6.Based on this, the billets have good surface quality and internal quality.
文摘The solidification process of a horizontally continuously cast gray iron bar of 4.6cm in diame- ter was modelled.The function describing the distribution of heat flux at the internal surface of graphite sleeve,which was equal to that on the surface of the iron bar,was inversely derived using numerical calculation from the temperature distribution in the sleeve measured in real production.By using the distribution of heat flux as a boundary condition on the surface of the iron bar,the numerical simulation on solidification of the iron bar taking longitudinal heat conduction into account was made.The profile of solidification front obtained from the numer- ical simulation was approximately coincident with that in real production.In addition,the quantitative relationships of the thickness of solidified shell at the exit of the mold to the main technological parameters,including the temperature of liquid iron at the entrance of the mold, the moving speed of the bar and the intensity of water cooling,were obtained from the numeri- cal simulation.
