High-speed milling of titanium alloys is widely used in aviation and aerospace industries for its high efficiency and good quality.In order to optimize the machining parameters in high-speed milling TB6 titanium alloy...High-speed milling of titanium alloys is widely used in aviation and aerospace industries for its high efficiency and good quality.In order to optimize the machining parameters in high-speed milling TB6 titanium alloy,experiments of high-speed milling and fatigue were conducted to investigate the effect of parameters on 3D surface topography and fatigue life.Based on the fatigue fracture,the effect mechanism of surface topography on the fatigue crack initiation was proposed.The experiment results show that when the milling speed ranged from 100 m/min to 140 m/min,and the feed per tooth ranged from 0.02 mm/z to 0.06 mm/z,the obtained surface roughness were within the limit（0.8 μm）.Fatigue life decreased sharply with the increase of surface equivalent stress concentration factor.The average error of fatigue life between the established model and the experimental results was 6.25%.The fatigue cracks nucleated at the intersection edge of machined surface.展开更多
High-precision turning(HPT)is a main processing method for manufacturing rotary high-precision components,especially for metallic parts.However,the generated vibration between tool tip and workpiece during turning may...High-precision turning(HPT)is a main processing method for manufacturing rotary high-precision components,especially for metallic parts.However,the generated vibration between tool tip and workpiece during turning may seriously deteriorate the surface integrity.Therefore,exploring the effect of vibration on turning surface morphology and quality of copper parts using 3D surface topography regeneration model is crucial for predicting HPT performance.This developed model can update the machined surface topology in real time.In this study,the effects of tool arc radius,feed rate,radial vibration,axial vibration and tangential vibration on the surface topography and surface roughness were explored.The results show that the effect of radial vibration on surface topography is greater than that of axial vibration and tangential vibration.The radial vibration frequency is also critical.When vibration frequency changes,the surface topography profile presents three different types:the standard sinusoidal curve,the sinusoidal curve whose lowfrequency signal envelopes high-frequency signal,and the oscillation curve whose low-frequency signal superimposes high-frequency signal.In addition,HPT experiment was carried out to validate the developed model.The surface roughness obtained in the experiment was Ra=53 nm,while the roughness obtained by the simulation was Ra=46 nm,achieving a prediction accuracy of 86.7%.Received 4 September 2022;revised 3 October 2022;accepted 17 October 2022.展开更多
Background:To compare the outcomes of two different protocols of accelerated corneal crosslinking(CXL)on visual,corneal high order aberrations(HOA)and topographic parameters in patients with progressive keratoconus.Me...Background:To compare the outcomes of two different protocols of accelerated corneal crosslinking(CXL)on visual,corneal high order aberrations(HOA)and topographic parameters in patients with progressive keratoconus.Methods:In this prospective comparative study,sixty-six eyes of 66 patients with progressive keratoconus were divided into two groups;37 eyes in Group 1 received 18 mW/cm^(2) for five minutes,and 29 eyes in Group 2 were treated with 9 mW/cm^(2) for 10 min.The uncorrected distant visual acuity(UCVA),best-corrected distant visual acuity(BCVA),corneal HOAs and topography parameters were measured preoperatively and postoperatively at the end of 12 months.The data for the two groups were compared statistically.Results:The mean UCVA and BCVA were significantly improved at the postoperative 12 months compared with the preoperative values in both groups(P<0.05 for all).A significant improvement in corneal HOAs was observed in both groups(P<0.05 for all).The change in corneal coma value was significantly higher in Group 2(P<0.05).The change in keratometric values K1,K2,AvgK and maximum keratometry(AKf)were significantly higher in Group 2(P<0.05 for all).The regression model showed that the most important factor predicting the change in AKf was the type of CXL(β=−0.482,P=0.005).Conclusions:Accelerated CXL using 10 min of UVA irradiance at 9 mW/cm^(2) showed better topographic improvements and coma values than five minutes of UVA irradiance at 18 mW/cm^(2) independent of keratoconus severity.展开更多
The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-sp...The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.展开更多
目的分析准分子激光原位角膜磨镶术（laser in situ keratomileusis，LASIK）矫治儿童高度近视性屈光参差术后角膜地形图的动态变化。方法对35例患儿（6～14岁）36只高度近视性屈光参差眼LASIK术后1、3、6及12个月进行屈光度及角膜地形...目的分析准分子激光原位角膜磨镶术（laser in situ keratomileusis，LASIK）矫治儿童高度近视性屈光参差术后角膜地形图的动态变化。方法对35例患儿（6～14岁）36只高度近视性屈光参差眼LASIK术后1、3、6及12个月进行屈光度及角膜地形图的随访。结果模拟角膜镜度数（simulated keratoscope reading，Sim k）的等效值和球镜屈光度LASIK术后第1个月较术前分别平均减少6．75D和8．30D，术后3个月之内均表现一定的回退，术后3～6个月部分回退，6～12个月趋于稳定。Simk的差值与柱镜屈光度的变化相符：术后较术前明显减少，术后各阶段相比较无统计学差异。术后切削区角膜地形图的形态以平滑型居高术后偏心切削占55．56％。结论LASIK矫治儿童高度近视性屈光参差术后恢复快、疗效可靠，角膜地形图的检查可准确显示术后角膜的形态变化，对手术设计的改进和手术疗效的预测具有重要的临床意义。展开更多
基金Projects(50975237,51005184) supported by the National Natural Science Foundation of China
文摘High-speed milling of titanium alloys is widely used in aviation and aerospace industries for its high efficiency and good quality.In order to optimize the machining parameters in high-speed milling TB6 titanium alloy,experiments of high-speed milling and fatigue were conducted to investigate the effect of parameters on 3D surface topography and fatigue life.Based on the fatigue fracture,the effect mechanism of surface topography on the fatigue crack initiation was proposed.The experiment results show that when the milling speed ranged from 100 m/min to 140 m/min,and the feed per tooth ranged from 0.02 mm/z to 0.06 mm/z,the obtained surface roughness were within the limit（0.8 μm）.Fatigue life decreased sharply with the increase of surface equivalent stress concentration factor.The average error of fatigue life between the established model and the experimental results was 6.25%.The fatigue cracks nucleated at the intersection edge of machined surface.
基金support from the National Natural Science Foundation of China(Nos.51775147 and 52005133).
文摘High-precision turning(HPT)is a main processing method for manufacturing rotary high-precision components,especially for metallic parts.However,the generated vibration between tool tip and workpiece during turning may seriously deteriorate the surface integrity.Therefore,exploring the effect of vibration on turning surface morphology and quality of copper parts using 3D surface topography regeneration model is crucial for predicting HPT performance.This developed model can update the machined surface topology in real time.In this study,the effects of tool arc radius,feed rate,radial vibration,axial vibration and tangential vibration on the surface topography and surface roughness were explored.The results show that the effect of radial vibration on surface topography is greater than that of axial vibration and tangential vibration.The radial vibration frequency is also critical.When vibration frequency changes,the surface topography profile presents three different types:the standard sinusoidal curve,the sinusoidal curve whose lowfrequency signal envelopes high-frequency signal,and the oscillation curve whose low-frequency signal superimposes high-frequency signal.In addition,HPT experiment was carried out to validate the developed model.The surface roughness obtained in the experiment was Ra=53 nm,while the roughness obtained by the simulation was Ra=46 nm,achieving a prediction accuracy of 86.7%.Received 4 September 2022;revised 3 October 2022;accepted 17 October 2022.
文摘Background:To compare the outcomes of two different protocols of accelerated corneal crosslinking(CXL)on visual,corneal high order aberrations(HOA)and topographic parameters in patients with progressive keratoconus.Methods:In this prospective comparative study,sixty-six eyes of 66 patients with progressive keratoconus were divided into two groups;37 eyes in Group 1 received 18 mW/cm^(2) for five minutes,and 29 eyes in Group 2 were treated with 9 mW/cm^(2) for 10 min.The uncorrected distant visual acuity(UCVA),best-corrected distant visual acuity(BCVA),corneal HOAs and topography parameters were measured preoperatively and postoperatively at the end of 12 months.The data for the two groups were compared statistically.Results:The mean UCVA and BCVA were significantly improved at the postoperative 12 months compared with the preoperative values in both groups(P<0.05 for all).A significant improvement in corneal HOAs was observed in both groups(P<0.05 for all).The change in corneal coma value was significantly higher in Group 2(P<0.05).The change in keratometric values K1,K2,AvgK and maximum keratometry(AKf)were significantly higher in Group 2(P<0.05 for all).The regression model showed that the most important factor predicting the change in AKf was the type of CXL(β=−0.482,P=0.005).Conclusions:Accelerated CXL using 10 min of UVA irradiance at 9 mW/cm^(2) showed better topographic improvements and coma values than five minutes of UVA irradiance at 18 mW/cm^(2) independent of keratoconus severity.
基金Supported by Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20141400)National Natural Science Foundation of China(Grant No.51105207)Priority Academic Program Development of Jiangsu Higher Education Institutions of China
文摘The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.
