High energy gas fracturing is a simple approach of applying high pressure gas to stimulate wells by gen- erating several radial cracks without creating any other damages to the wells. In this paper, a numerical algori...High energy gas fracturing is a simple approach of applying high pressure gas to stimulate wells by gen- erating several radial cracks without creating any other damages to the wells. In this paper, a numerical algorithm is proposed to quantitatively simulate propagation of these fractures around a pressurized hole as a quasi-static phenomenon. The gas flow through the cracks is assumed as a one-dimensional transient flow, governed by equations of conservation of mass and momentum. The fractured medium is modeled with the extended finite element method, and the stress intensity factor is calculated by the simple, though sufficiently accurate, displacement ex- trapolation method. To evaluate the proposed algorithm, two field tests are simulated and the unknown parameters are determined through calibration. Sensitivity analyses are performed on the main effective parameters. Considering that the level of uncertainty is very high in these types of engineering problems, the results show a good agreement with the experimental data. They are also consistent with the theory that the final crack length is mainly determined by the gas pressure rather than the initial crack length produced by the stress waves.展开更多
Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control （NC） bending processes of large-diameter Al-alloy thin-walled tubes ...Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control （NC） bending processes of large-diameter Al-alloy thin-walled tubes （AATTs）. It may be a way solving this problem to exert axial compression loads （ACL） on the tube end in the bending. Thus, this article establishes a three-dimensional （3D） elastic-plastic explicit finite element （FE） model for the bending under ACL and has its reliability verified. Through a multi-index orthogonal experiment design, a combination of process parameters, each expressed by a proper range, for this FE model is derived to overcome the compression instability on tube ends. By combining the FE model with a wrinkling energy prediction model, an in-depth study is conducted on the forming characteristics of large-diameter AATTs with small bending radii and it can be concluded that （1） The larger the tube diameters and the smaller the bending radii, the larger the induced tangent tension stress zones on tube intrados, by which the tube maximum tangent compression stress zones will be partitioned in the bending processes; thus, the smaller the ACL roles in decreasing thinning degrees and the larger the compression instability possibilities on tube ends. （2） The tube wrinkling possibilities under ACL are larger than without ACL acting in the earlier forming periods, and smaller in the later ones. （3） For the tubes with a size factor less than 80, the ACL roles in decreasing thinning degrees are stronger than in increasing wrinkling possibilities.展开更多
基金support of Iran National Science Foundation is also gratefully appreciated
文摘High energy gas fracturing is a simple approach of applying high pressure gas to stimulate wells by gen- erating several radial cracks without creating any other damages to the wells. In this paper, a numerical algorithm is proposed to quantitatively simulate propagation of these fractures around a pressurized hole as a quasi-static phenomenon. The gas flow through the cracks is assumed as a one-dimensional transient flow, governed by equations of conservation of mass and momentum. The fractured medium is modeled with the extended finite element method, and the stress intensity factor is calculated by the simple, though sufficiently accurate, displacement ex- trapolation method. To evaluate the proposed algorithm, two field tests are simulated and the unknown parameters are determined through calibration. Sensitivity analyses are performed on the main effective parameters. Considering that the level of uncertainty is very high in these types of engineering problems, the results show a good agreement with the experimental data. They are also consistent with the theory that the final crack length is mainly determined by the gas pressure rather than the initial crack length produced by the stress waves.
基金National Natural Science Foundation of China (59975076, 50175092)National Science Fund of China for Distinguished Young Scholars (50225518)
文摘Tube thinning control without wrinkling occurring is a key problem urgently to be solved for improving the forming qualities in numerical control （NC） bending processes of large-diameter Al-alloy thin-walled tubes （AATTs）. It may be a way solving this problem to exert axial compression loads （ACL） on the tube end in the bending. Thus, this article establishes a three-dimensional （3D） elastic-plastic explicit finite element （FE） model for the bending under ACL and has its reliability verified. Through a multi-index orthogonal experiment design, a combination of process parameters, each expressed by a proper range, for this FE model is derived to overcome the compression instability on tube ends. By combining the FE model with a wrinkling energy prediction model, an in-depth study is conducted on the forming characteristics of large-diameter AATTs with small bending radii and it can be concluded that （1） The larger the tube diameters and the smaller the bending radii, the larger the induced tangent tension stress zones on tube intrados, by which the tube maximum tangent compression stress zones will be partitioned in the bending processes; thus, the smaller the ACL roles in decreasing thinning degrees and the larger the compression instability possibilities on tube ends. （2） The tube wrinkling possibilities under ACL are larger than without ACL acting in the earlier forming periods, and smaller in the later ones. （3） For the tubes with a size factor less than 80, the ACL roles in decreasing thinning degrees are stronger than in increasing wrinkling possibilities.
