Paris law can reflect the failure mechanism of materials and is usually used to be a method to predict fatigue life or residual fatigue life.But the variable which can represent the health of machine is hardly measure...Paris law can reflect the failure mechanism of materials and is usually used to be a method to predict fatigue life or residual fatigue life.But the variable which can represent the health of machine is hardly measured on line.To a degree,the difficulty of on-line application restricts the scope of application of Paris law.The relationship between characteristic values of vibration signals and the variable in the Paris equation which can describe the health of machine is investigated by taking ball bearings as investigative objects.Based on 6205 deep groove ball bearings as a living example,historical lives and vibration signals are analyzed.The feasibility of describing that variable in the Paris equation by the characteristic value of vibration signals is inspected.After that vibration signals decomposed by empirical mode decomposition（EMD）,root mean square（RMS） of intrinsic mode function（IMF） involving fault characteristic frequency has a consistent trend with the diameter of flaws.Based on the trend,two improved Paris models are proposed and the scope of application of them is inspected.These two Paris Models are validated by fatigue residual life data from tests of rolling element bearings and vibration signals monitored in the process of operation of rolling element bearings.It shows that the first improved Paris Model is simple and plain and it can be easily applied in actual conditions.The trend of the fatigue residual life predicted by the second improved Paris model is close to the actual conditions and the result of the prediction is slightly greater than the truth.In conclusion,after the appearance of detectable faults,these improved models based on RMS can predict residual fatigue life on line and a new approach to predict residual fatigue life of ball bearings on line without disturbing the machine running is provided.展开更多
研究了平均应力效应对7075-T651铝合金疲劳性能的影响,选取了R=0.5、0.3、0.1和-0.1四组应力比进行疲劳试验。结果表明,同一应力比下,随着峰值应力水平的增加,疲劳寿命逐渐降低;而同一峰值应力水平下,随着应力比的提高,疲劳寿命则呈现...研究了平均应力效应对7075-T651铝合金疲劳性能的影响,选取了R=0.5、0.3、0.1和-0.1四组应力比进行疲劳试验。结果表明,同一应力比下,随着峰值应力水平的增加,疲劳寿命逐渐降低;而同一峰值应力水平下,随着应力比的提高,疲劳寿命则呈现出逐渐升高的趋势。同时,使用扫描电子显微镜(Scanning Electron Microscopy,SEM)观察疲劳断口形貌发现,在峰值应力相同的情况下,裂纹萌生及扩展区的扇形面积随平均应力的增大而增大。最后,基于7075-T651铝合金疲劳实验结果,提出了一种考虑S-N-R的改进型预测模型,结果对比显示相较于其他模型,此模型在一定程度上对7075-T651铝合金具有更好的疲劳寿命预测效果。展开更多
基金supported by National Natural Science Foundation of China (Grant No. 50705096)National Science and Technology Major Project of China(Grant No. 2009zx04014-014)
文摘Paris law can reflect the failure mechanism of materials and is usually used to be a method to predict fatigue life or residual fatigue life.But the variable which can represent the health of machine is hardly measured on line.To a degree,the difficulty of on-line application restricts the scope of application of Paris law.The relationship between characteristic values of vibration signals and the variable in the Paris equation which can describe the health of machine is investigated by taking ball bearings as investigative objects.Based on 6205 deep groove ball bearings as a living example,historical lives and vibration signals are analyzed.The feasibility of describing that variable in the Paris equation by the characteristic value of vibration signals is inspected.After that vibration signals decomposed by empirical mode decomposition（EMD）,root mean square（RMS） of intrinsic mode function（IMF） involving fault characteristic frequency has a consistent trend with the diameter of flaws.Based on the trend,two improved Paris models are proposed and the scope of application of them is inspected.These two Paris Models are validated by fatigue residual life data from tests of rolling element bearings and vibration signals monitored in the process of operation of rolling element bearings.It shows that the first improved Paris Model is simple and plain and it can be easily applied in actual conditions.The trend of the fatigue residual life predicted by the second improved Paris model is close to the actual conditions and the result of the prediction is slightly greater than the truth.In conclusion,after the appearance of detectable faults,these improved models based on RMS can predict residual fatigue life on line and a new approach to predict residual fatigue life of ball bearings on line without disturbing the machine running is provided.
文摘研究了平均应力效应对7075-T651铝合金疲劳性能的影响,选取了R=0.5、0.3、0.1和-0.1四组应力比进行疲劳试验。结果表明,同一应力比下,随着峰值应力水平的增加,疲劳寿命逐渐降低;而同一峰值应力水平下,随着应力比的提高,疲劳寿命则呈现出逐渐升高的趋势。同时,使用扫描电子显微镜(Scanning Electron Microscopy,SEM)观察疲劳断口形貌发现,在峰值应力相同的情况下,裂纹萌生及扩展区的扇形面积随平均应力的增大而增大。最后,基于7075-T651铝合金疲劳实验结果,提出了一种考虑S-N-R的改进型预测模型,结果对比显示相较于其他模型,此模型在一定程度上对7075-T651铝合金具有更好的疲劳寿命预测效果。
