The paper delivers an overview on the European research project AITEB - Aerothermal Investigations on Turbine Endwalls and Blades, which started in year 2000 in the course of the 5. Framework Programme (GROWTH). The a...The paper delivers an overview on the European research project AITEB - Aerothermal Investigations on Turbine Endwalls and Blades, which started in year 2000 in the course of the 5. Framework Programme (GROWTH). The aim is to submit an integrated technology and design tool package for the advanced, aerothermal highly loaded design of turbines, especially: Experimental/numerical investigation on heat transfer and film-cooling in separated flow for highly loaded blades including advanced trailing edge cooling Heat transfer/ improved cooling of turbine endwalls: Experimental/numerical work on cooling of turbine endwalls, shrouds and recessed blade tips. Optimised CFD-process (drawing-grid-modelling-postprocessing-risk assessment) in order to derive the 'best practice' to use CFD as a time effective tool. After most of the project life, an overview on the project is delivered. Experimental results of test series at various test sites are compared to numerical simulations of the industrial and university partners.展开更多
This paper presents a numerical investigation of the potential aerodynamic benefits of using endwall contouring in a fairly aggressive duct with six struts based on the platform for endwall design optimization.The pla...This paper presents a numerical investigation of the potential aerodynamic benefits of using endwall contouring in a fairly aggressive duct with six struts based on the platform for endwall design optimization.The platform is constructed by integrating adaptive genetic algorithm（AGA）, design of experiments（DOE）, response surface methodology（RSM） based on the artificial neural network（ANN）, and a 3D Navier–Stokes solver.The visual analysis method based on DOE is used to define the design space and analyze the impact of the design parameters on the target function（response）.Optimization of the axisymmetric and the non-axisymmetric endwall contouring in an S-shaped duct is performed and evaluated to minimize the total pressure loss.The optimal ducts are found to reduce the hub corner separation and suppress the migration of the low momentum fluid.The non-axisymmetric endwall contouring is shown to remove the separation completely and reduce the net duct loss by 32.7%.展开更多
The current paper presents experimental and computational results to assess the effectiveness of non-axisymmetric endwall contouring in a compressor linear cascade. The endwaU was designed by an endwall design optimi-...The current paper presents experimental and computational results to assess the effectiveness of non-axisymmetric endwall contouring in a compressor linear cascade. The endwaU was designed by an endwall design optimi- zation platform at 0° incidence （design condition）. The optimization method is based on a genetic algorithm. The design objective was to minimize the total pressure losses. The experiments were carried out in a compressor cascade at a low-speed test facility with a Mach number of 0.15. Four nominal inlet flow angles were chosen to test the performance of non-axisymmetric Contoured Endwall （CEW）. A five-hole pressure probe with a head diameter of 2 mm was used to traverse the downstream flow fields of the flat-endwall （FEW） and CEW cascades. Both the measured and predicted results indicated that the implementation of CEW results in smaller comer stall, and reduction of total pressure losses. The CEW gets 15.6% total pressure loss coefficient reduction at design condition, and 22.6% at off-design condition （＋7° incidence）. And the mechanism of the improvement of CEW based on both measured and calculated results is that the adverse pressure gradient （APG） has been reduced through the groove configuration near the leading edge （LE） of the suction surface （SS）.展开更多
The secondary flow originated from the inherent pressure gradient inside the vane cascade has a strong impact on the endwall cooling performance as the crossflow sweeps the upstream coolant jet towards the suction sid...The secondary flow originated from the inherent pressure gradient inside the vane cascade has a strong impact on the endwall cooling performance as the crossflow sweeps the upstream coolant jet towards the suction side,resulting in intensifying thermal load near the pressure side endwall.Hence a novel ribbed-endwall is introduced to suppress passage crossflow.The effects of the mass flow ratio and the rib layout were examined using numerical simulations by solving the three-dimensional Reynolds-averaged Navier-Stokes(RANS)equations with the shear stress transport(SST)k-ωturbulence model.The results indicate that the ribs effectively prevent the coolant migrating from the pressure side to the suction side,helping the coolant jet to spread along the lateral orientation.Therefore,the endwall adiabatic film cooling effectiveness is substantially improved.The maximum cooling effectiveness is achieved for the case with three-ribs when the height of the rib equals one hole diameter among all cases.The area-averaged adiabatic cooling effectiveness is enhanced by 31.6%relative to the flat endwall when the mass flow ratio of coolant to mainstream equals to 0.52%.More importantly,the ribbed-endwall obtains a relatively lower level of aerodynamic loss owing to the reduced lateral migration inside the vane cascade.展开更多
Successfully utilized non-axisymmetric endwalls to enhance turbine efficiencies(aerodynamic and turbine inlet temperatures)by controlling the characteristics of the secondary flow in a blade passage.This is accomplish...Successfully utilized non-axisymmetric endwalls to enhance turbine efficiencies(aerodynamic and turbine inlet temperatures)by controlling the characteristics of the secondary flow in a blade passage.This is accomplished by steady-state numerical hydrodynamics and deep knowledge of the field of flow.Because of the interaction between mainstream and purge flow contributing supplementary losses in the stage,non-axisymmetric endwalls are highly susceptible to the inception of purge flow exit compared to the flat and any advantage rapidly vanishes.The conclusions reveal that the supreme endwall pattern could yield a lowering of the gross pressure loss at the design stage and is related to the size of the top-loss location being productively lowered.This has led to diminished global thermal exchange lowered in the passage of the vane alone.The reverse flow adjacent to the suction side corner of the endwall is migrated farther from the vane surface,as the deviated pressure spread on the endwall accelerates the flow and progresses the reverse flow core still downstream.The depleted association between the tornado-like vortex and the corner vortex adjacent to the suction side corner of the endwall is the dominant mechanism of control in the contoured end wall.In this publication,we show that the non-axisymmetric endwall contouring by selective numerical shape change method at most prominent locations is advantageous in lowering the thermal load in turbines to augment the net heat flux reduction as well as the aerodynamic performance using multi-objective optimization.展开更多
文摘The paper delivers an overview on the European research project AITEB - Aerothermal Investigations on Turbine Endwalls and Blades, which started in year 2000 in the course of the 5. Framework Programme (GROWTH). The aim is to submit an integrated technology and design tool package for the advanced, aerothermal highly loaded design of turbines, especially: Experimental/numerical investigation on heat transfer and film-cooling in separated flow for highly loaded blades including advanced trailing edge cooling Heat transfer/ improved cooling of turbine endwalls: Experimental/numerical work on cooling of turbine endwalls, shrouds and recessed blade tips. Optimised CFD-process (drawing-grid-modelling-postprocessing-risk assessment) in order to derive the 'best practice' to use CFD as a time effective tool. After most of the project life, an overview on the project is delivered. Experimental results of test series at various test sites are compared to numerical simulations of the industrial and university partners.
基金supported by the National Natural Science Foundation of China (Nos.51006005, 51236001)the National Basic Research Program of China (No.2012CB720201)the Fundamen tal Research Funds for the Central Universities of China
文摘This paper presents a numerical investigation of the potential aerodynamic benefits of using endwall contouring in a fairly aggressive duct with six struts based on the platform for endwall design optimization.The platform is constructed by integrating adaptive genetic algorithm（AGA）, design of experiments（DOE）, response surface methodology（RSM） based on the artificial neural network（ANN）, and a 3D Navier–Stokes solver.The visual analysis method based on DOE is used to define the design space and analyze the impact of the design parameters on the target function（response）.Optimization of the axisymmetric and the non-axisymmetric endwall contouring in an S-shaped duct is performed and evaluated to minimize the total pressure loss.The optimal ducts are found to reduce the hub corner separation and suppress the migration of the low momentum fluid.The non-axisymmetric endwall contouring is shown to remove the separation completely and reduce the net duct loss by 32.7%.
基金supported by National Natural Science Foundation of China(51236001)National Basic Research Program of China(2012CB720201)Beijing Natural Science Foundation(No.3151002)
文摘The current paper presents experimental and computational results to assess the effectiveness of non-axisymmetric endwall contouring in a compressor linear cascade. The endwaU was designed by an endwall design optimi- zation platform at 0° incidence （design condition）. The optimization method is based on a genetic algorithm. The design objective was to minimize the total pressure losses. The experiments were carried out in a compressor cascade at a low-speed test facility with a Mach number of 0.15. Four nominal inlet flow angles were chosen to test the performance of non-axisymmetric Contoured Endwall （CEW）. A five-hole pressure probe with a head diameter of 2 mm was used to traverse the downstream flow fields of the flat-endwall （FEW） and CEW cascades. Both the measured and predicted results indicated that the implementation of CEW results in smaller comer stall, and reduction of total pressure losses. The CEW gets 15.6% total pressure loss coefficient reduction at design condition, and 22.6% at off-design condition （＋7° incidence）. And the mechanism of the improvement of CEW based on both measured and calculated results is that the adverse pressure gradient （APG） has been reduced through the groove configuration near the leading edge （LE） of the suction surface （SS）.
基金the support of National Natural Science Foundation of China(No.52006178)National Key R&D Program of China(No.Y2019-Ⅷ-0007-0168)+3 种基金the Fundamental Research Funds for the Central Universitiesthe Innovation Capacity Support Plan in Shaanxi Province of China(Grant No.2023-CX-TD-19)the Swedish Research Council(VR)the Swedish National Energy Agency(EM).
文摘The secondary flow originated from the inherent pressure gradient inside the vane cascade has a strong impact on the endwall cooling performance as the crossflow sweeps the upstream coolant jet towards the suction side,resulting in intensifying thermal load near the pressure side endwall.Hence a novel ribbed-endwall is introduced to suppress passage crossflow.The effects of the mass flow ratio and the rib layout were examined using numerical simulations by solving the three-dimensional Reynolds-averaged Navier-Stokes(RANS)equations with the shear stress transport(SST)k-ωturbulence model.The results indicate that the ribs effectively prevent the coolant migrating from the pressure side to the suction side,helping the coolant jet to spread along the lateral orientation.Therefore,the endwall adiabatic film cooling effectiveness is substantially improved.The maximum cooling effectiveness is achieved for the case with three-ribs when the height of the rib equals one hole diameter among all cases.The area-averaged adiabatic cooling effectiveness is enhanced by 31.6%relative to the flat endwall when the mass flow ratio of coolant to mainstream equals to 0.52%.More importantly,the ribbed-endwall obtains a relatively lower level of aerodynamic loss owing to the reduced lateral migration inside the vane cascade.
文摘Successfully utilized non-axisymmetric endwalls to enhance turbine efficiencies(aerodynamic and turbine inlet temperatures)by controlling the characteristics of the secondary flow in a blade passage.This is accomplished by steady-state numerical hydrodynamics and deep knowledge of the field of flow.Because of the interaction between mainstream and purge flow contributing supplementary losses in the stage,non-axisymmetric endwalls are highly susceptible to the inception of purge flow exit compared to the flat and any advantage rapidly vanishes.The conclusions reveal that the supreme endwall pattern could yield a lowering of the gross pressure loss at the design stage and is related to the size of the top-loss location being productively lowered.This has led to diminished global thermal exchange lowered in the passage of the vane alone.The reverse flow adjacent to the suction side corner of the endwall is migrated farther from the vane surface,as the deviated pressure spread on the endwall accelerates the flow and progresses the reverse flow core still downstream.The depleted association between the tornado-like vortex and the corner vortex adjacent to the suction side corner of the endwall is the dominant mechanism of control in the contoured end wall.In this publication,we show that the non-axisymmetric endwall contouring by selective numerical shape change method at most prominent locations is advantageous in lowering the thermal load in turbines to augment the net heat flux reduction as well as the aerodynamic performance using multi-objective optimization.
