Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In...Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In order to quickly acquire the FRF of the different components combinations of machine tool,the assembly of machine tool was always decomposed into several parts,where the fluted portion of tool,however,was always treated as a uniform beam,and the associated discrepancy was ignored.This paper presents a new method to predict the dynamic response of the machine-spindle-holder-tool assembly using the receptance coupling substructure analysis technique,where the assembly is divided into three parts：machine-spindle,holder and tool shank,and tool＇s fluted portion.Impact testing is used to measure the receptance of machine-spindle,the Timoshenko beam model is employed to analyze the dynamics of holder and tool shank,and the finite element method（FEM） is used to calculate the receptance of the tool＇s fluted portion.The approximation of the fluted portion cross section using an equivalent diameter is also addressed.All the individual receptances are coupled by using substructure method.The predicted assembly receptance is experimentally verified for three different tool overhang lengths.The results also show that the equivalent diameter beam model reaches an acceptable accuracy.The proposed approach is helpful to predict the tool point dynamics rapidly in industry.展开更多
利用电弧法沉积制备Al Cr N、Al Cr Si N、Al Cr N/Ti Al N、Al Cr N/Ti Si N四种用于钛合金切削加工涂层,研究了涂层的基本特性及切削使用效果。结果表明,Al Cr N涂层呈柱状生长,通过添加Si等元素或采用多层交替沉积有利于形成细化晶...利用电弧法沉积制备Al Cr N、Al Cr Si N、Al Cr N/Ti Al N、Al Cr N/Ti Si N四种用于钛合金切削加工涂层,研究了涂层的基本特性及切削使用效果。结果表明,Al Cr N涂层呈柱状生长,通过添加Si等元素或采用多层交替沉积有利于形成细化晶粒组织,提升涂层纳米硬度。切削试验表明,在低速铣削钛合金TC4时,Al Cr N/Ti Al N复合涂层表现最好。在较高速铣削时,四种涂层的刀具表现性能接近。展开更多
基金supported by National Basic Research Program of China (973 Program,Grant No. 2009CB724407)National Natural Science Foundation of China (Grant No. 51005175)Chinese Scholarship Council (University of Florida)
文摘Chatter has been a primary obstacle to the successful implementation of high speed machining.The frequency response function（FRF） of the tool point is crucial for identification of chatter free cutting conditions.In order to quickly acquire the FRF of the different components combinations of machine tool,the assembly of machine tool was always decomposed into several parts,where the fluted portion of tool,however,was always treated as a uniform beam,and the associated discrepancy was ignored.This paper presents a new method to predict the dynamic response of the machine-spindle-holder-tool assembly using the receptance coupling substructure analysis technique,where the assembly is divided into three parts：machine-spindle,holder and tool shank,and tool＇s fluted portion.Impact testing is used to measure the receptance of machine-spindle,the Timoshenko beam model is employed to analyze the dynamics of holder and tool shank,and the finite element method（FEM） is used to calculate the receptance of the tool＇s fluted portion.The approximation of the fluted portion cross section using an equivalent diameter is also addressed.All the individual receptances are coupled by using substructure method.The predicted assembly receptance is experimentally verified for three different tool overhang lengths.The results also show that the equivalent diameter beam model reaches an acceptable accuracy.The proposed approach is helpful to predict the tool point dynamics rapidly in industry.
文摘利用电弧法沉积制备Al Cr N、Al Cr Si N、Al Cr N/Ti Al N、Al Cr N/Ti Si N四种用于钛合金切削加工涂层,研究了涂层的基本特性及切削使用效果。结果表明,Al Cr N涂层呈柱状生长,通过添加Si等元素或采用多层交替沉积有利于形成细化晶粒组织,提升涂层纳米硬度。切削试验表明,在低速铣削钛合金TC4时,Al Cr N/Ti Al N复合涂层表现最好。在较高速铣削时,四种涂层的刀具表现性能接近。
