Removal of milling marks at the root fillet of titanium alloy blade is a tough work because of the interference between the polishing tool and the workpiece.A polishing method based on elastic magnetic tool was propos...Removal of milling marks at the root fillet of titanium alloy blade is a tough work because of the interference between the polishing tool and the workpiece.A polishing method based on elastic magnetic tool was proposed.The software ANSYS Maxwell was used to simulate the effect of different pole orientation arrangements on the magnetic field distribution.A comparison of polishing effect was made between elastic and inelastic magnetic pole carriers.The processing parameters of the elastic magnetic tool polishing for the blade root were optimized by orthogonal experiment(Taguchi)method.Results show that compared with the inelastic magnetic polishing tool,the elastic magnetic polishing tool with polyurethane as the pole carrier can effectively improve the surface quality of the polished workpiece.Under the optimal processing parameters(rotational speed=900 r/min,feeding rate=6 mm/min,machining gap=1.5 mm and abrasive size=10‒14μm),the original milling marks at the blade root are effectively removed and the average surface roughness Ra is dropped from 0.95μm to 0.12μm,which verifies the feasibility of the elastic magnetic polishing tool in the surface finishing of the titanium alloy blade root.展开更多
Precision prediction of machined surface roughness is challenging facing the robotic belt grinding of complex blade,since this process is accompanied by significant elastic deformation.The resulting poor prediction ac...Precision prediction of machined surface roughness is challenging facing the robotic belt grinding of complex blade,since this process is accompanied by significant elastic deformation.The resulting poor prediction accuracy,to a great extent,is attributed to the existing prediction model which less considers the dynamics.In this paper,an improved scallop height model is developed to predict and assess the machined surface roughness by taking into account the elastic deformation and the varying curvature of blade,then robotic belt grinding experiments are carried out to evaluate the proposed model from the perspective of surface roughness.Finally factors that influence the scallop height are analyzed,and the suitable empirical equation of surface roughness is proposed to assess and predict the surface quality from the aspect of blade concave and convex surface by adopting the constant scallop height machining.展开更多
Substituting bleached CTMP (BCTMP) for chemical pulps, such as bleached hardwood kraft pulp in many paper grades is in rising demand for reducing cost and improving product performance. In this paper we investigated t...Substituting bleached CTMP (BCTMP) for chemical pulps, such as bleached hardwood kraft pulp in many paper grades is in rising demand for reducing cost and improving product performance. In this paper we investigated the effect of substituting aspen BCTMP for hardwood kraft pulp (varying from 10% to 30%) on product performance of light weight coated paper. The results show that the tensile index increases and other strength properties are essentially unchanged as the substitution level increases. With the increased BCTMP substitution level, the surface roughness of base sheets increases slightly, while coating coverage of base sheets is not affected significantly. The increased BCTMP substitution results in an increase in porosity of the base sheets, but does not change the average pore diameter. Increasing BCTMP substitution level leads to a slight decrease in gloss and an increase in surface roughness of the coated paper, however the latter can be compensated by a higher nip load calendering.展开更多
基金Joint Funds of the National Natural Science Foundation of China(U20A20293)。
文摘Removal of milling marks at the root fillet of titanium alloy blade is a tough work because of the interference between the polishing tool and the workpiece.A polishing method based on elastic magnetic tool was proposed.The software ANSYS Maxwell was used to simulate the effect of different pole orientation arrangements on the magnetic field distribution.A comparison of polishing effect was made between elastic and inelastic magnetic pole carriers.The processing parameters of the elastic magnetic tool polishing for the blade root were optimized by orthogonal experiment(Taguchi)method.Results show that compared with the inelastic magnetic polishing tool,the elastic magnetic polishing tool with polyurethane as the pole carrier can effectively improve the surface quality of the polished workpiece.Under the optimal processing parameters(rotational speed=900 r/min,feeding rate=6 mm/min,machining gap=1.5 mm and abrasive size=10‒14μm),the original milling marks at the blade root are effectively removed and the average surface roughness Ra is dropped from 0.95μm to 0.12μm,which verifies the feasibility of the elastic magnetic polishing tool in the surface finishing of the titanium alloy blade root.
基金supported by the China Postdoctoral Science Foundation(Grant No.2019M662592)the National Key Research and Development Program of China(Grant No.2019YFA0706703)the National Natural Science Foundation of China(Grant Nos.51975443,51675394,51775211)。
文摘Precision prediction of machined surface roughness is challenging facing the robotic belt grinding of complex blade,since this process is accompanied by significant elastic deformation.The resulting poor prediction accuracy,to a great extent,is attributed to the existing prediction model which less considers the dynamics.In this paper,an improved scallop height model is developed to predict and assess the machined surface roughness by taking into account the elastic deformation and the varying curvature of blade,then robotic belt grinding experiments are carried out to evaluate the proposed model from the perspective of surface roughness.Finally factors that influence the scallop height are analyzed,and the suitable empirical equation of surface roughness is proposed to assess and predict the surface quality from the aspect of blade concave and convex surface by adopting the constant scallop height machining.
文摘Substituting bleached CTMP (BCTMP) for chemical pulps, such as bleached hardwood kraft pulp in many paper grades is in rising demand for reducing cost and improving product performance. In this paper we investigated the effect of substituting aspen BCTMP for hardwood kraft pulp (varying from 10% to 30%) on product performance of light weight coated paper. The results show that the tensile index increases and other strength properties are essentially unchanged as the substitution level increases. With the increased BCTMP substitution level, the surface roughness of base sheets increases slightly, while coating coverage of base sheets is not affected significantly. The increased BCTMP substitution results in an increase in porosity of the base sheets, but does not change the average pore diameter. Increasing BCTMP substitution level leads to a slight decrease in gloss and an increase in surface roughness of the coated paper, however the latter can be compensated by a higher nip load calendering.
