针对30 mm厚船用高强钢10Ni5Cr Mo V对接接头横焊应用需求,开展激光-熔化极气体保护电弧(Gas metal arc welding,GMAW)复合双面同步横焊特性研究。研究结果表明,针对横焊位姿因重力、非对称坡口对熔滴、电弧的影响,利用激光对电弧的吸...针对30 mm厚船用高强钢10Ni5Cr Mo V对接接头横焊应用需求,开展激光-熔化极气体保护电弧(Gas metal arc welding,GMAW)复合双面同步横焊特性研究。研究结果表明,针对横焊位姿因重力、非对称坡口对熔滴、电弧的影响,利用激光对电弧的吸引和收缩作用,通过减小光-丝间距,有效地抑制了电弧侧壁燃弧,熔滴在电磁力和等离子流力的作用下,稳定过渡到熔池中,实现了熔滴过渡稳定性控制,解决了激光-GMAW复合横焊位姿电弧偏离和熔滴下落等过程控制难题与侧壁未熔合问题;厚板激光-GMAW复合双面同步横焊包括打底层和填充层焊接,其中打底层焊接是保证接头焊接质量的关键;采用激光-GMAW复合双面同步横焊新方法,4道焊接完成了30 mm厚船用高强钢10Ni5Cr Mo V横焊位姿的高强、高效连接。焊缝表面成形良好,无裂纹、未焊透和侧壁未熔合等缺陷。接头的抗拉强度高于母材,且其–50℃冲击吸收能量为57.3 J。展开更多
As an accurate 2D/3D fabrication tool,inkjet printing technology has great potential in preparation of micro electronic devices.The morphology of droplets produced by the inkjet printer has a great impact on the accur...As an accurate 2D/3D fabrication tool,inkjet printing technology has great potential in preparation of micro electronic devices.The morphology of droplets produced by the inkjet printer has a great impact on the accuracy of deposition.In this study,the drop-on-demand(DoD)inkjet simulation model was established,and the accuracy of the simulation model was verified by corresponding experiments.The simulation result shows that the velocity of the droplet front and tail,as well as the time to disconnect from the nozzle is mainly affected by density(ρ),viscosity(μ)and surface tension(σ)of droplets.When the liquid filament is about to disconnect from the nozzle,the filament length and filament front velocity are found to have a linear correlation withσ/ρμand ln(ρ/(μσ1/2)).展开更多
Wide-angle light scattering(WALS)was used for in situ measurements of droplet and nanoparticle size distributions during the synthesis of titania and iron oxide particles from liquid precursor solutions in the standar...Wide-angle light scattering(WALS)was used for in situ measurements of droplet and nanoparticle size distributions during the synthesis of titania and iron oxide particles from liquid precursor solutions in the standardized SpraySyn burner for spray flame synthesis.Titania was synthesized from titanium tetraisopropoxide(TTIP)and iron oxide from iron(II)nitrate nonahydrate(INN)using ethanol(EtOH)as solvent.Scattering images were taken at heights up to 120 mm above the burner surface and classified into droplet and particle scattering.Droplet size distributions were derived from a sequential analysis of scattering data containing the oscillating Mie pattern,the lognormal size distribution parameters for spherical and fractal particle fractions from a multivariate approach on averaged particle scattering data.The results show that the precursor addition leads to altered evaporation behavior and even droplet disruption probably induced by puffing or micro-explosions compared to pure EtOH.In the case of TTIP(a hygroscopic alkoxide),the synthesis of a large fraction of spheres was observed,while the nitrate INN leads to the formation of mostly fractal aggregates.展开更多
We simulate the gas-atomization process of a close-coupled annular nozzle for vacuum induction gas atomization at a three-dimensional scale.Moreover,the relationship between the simulated droplet type and experimental...We simulate the gas-atomization process of a close-coupled annular nozzle for vacuum induction gas atomization at a three-dimensional scale.Moreover,the relationship between the simulated droplet type and experimentally metallic powder is established by comparing the morphology of droplets with powders.Herein,the primary atomization process is described by the volume-of-fluid(VOF)approach,whereas the prediction of powder diameter after secondary atomization is realized by the VOF-Lagrangian method.In addition,to completely reflect the breaking and deformation process of the metallic flow,we employ the VOF model to simulate the secondary atomization process of a single ellipsoidal droplet.The results show that the primary atomization process includes the formation of surface liquid film,appearance of serrated ligaments,and shredding of ligaments.Further,gas recirculation zone plays an important role in formation of the umbrella-shaped liquid film.The secondary atomization process is divided into droplet convergence and dispersion stages,and the predicted powder diameter is basically consistent with the experiment.In general,the four main powder shapes are formed by the interaction of five different typical droplets.展开更多
To explore the feasibility of using wire arc additive manufacturing(WAAM)for forming and repairing marine components during ship navigation,this study conducted deposition experiments of ER50-6 steel and investigated ...To explore the feasibility of using wire arc additive manufacturing(WAAM)for forming and repairing marine components during ship navigation,this study conducted deposition experiments of ER50-6 steel and investigated the interference of ship-based vibrations on the WAAM equipment and influence of the characteristics of the arc droplets and sample morphology.The results revealed that the WAAM equipment vibrated with the external vibrations from the surrounding environment,and the welding gun and base plate produced dissimilar vibrations,which yielded unstable arc shapes resembling a bell,trumpet,fan,broom,and other irregular shapes.The mode of the droplet transfer ranged from the stable spray transfer mode to extensive amounts of large droplet transfer and short-circuit transfer.Although the morphology of the obtained sample deteriorated,the fully dense and defect-free interior demonstrated the applicability of ship-based WAAM.展开更多
Numerical simulation of the morphology of a droplet deposited on a solid surface requires an efficient description of the three-phase contact line. In this study, a simple method of implementing the contact angle is p...Numerical simulation of the morphology of a droplet deposited on a solid surface requires an efficient description of the three-phase contact line. In this study, a simple method of implementing the contact angle is proposed, combined with a robust smoothed particle hydrodynamics multiphase algorithm (Zhang 2015). The first step of the method is the creation of the virtual liquid-gas interface across the solid surface by means of dummy particles, thus the calculated surface tension near the triple point serves to automatically modulate the dynarnic contact line towards the equilibrium state. We simulate the evolution process of initially square liquid lumps on fiat and curved surfaces. The predictions of droplet profiles are in good agreement with the analytical solutions provided that the macroscopic contact angle is accurately implemented. Compared to the normal correction method, the present method is straightforward without the need to manually alter the normal vectors. This study presents a robust algorithm capable of capturing the physics of the static welling. It may hold great potentials in bio-inspired superhydrophobic surfaces, oil displacement, microfluidics, ore floatation, etc.展开更多
文摘针对30 mm厚船用高强钢10Ni5Cr Mo V对接接头横焊应用需求,开展激光-熔化极气体保护电弧(Gas metal arc welding,GMAW)复合双面同步横焊特性研究。研究结果表明,针对横焊位姿因重力、非对称坡口对熔滴、电弧的影响,利用激光对电弧的吸引和收缩作用,通过减小光-丝间距,有效地抑制了电弧侧壁燃弧,熔滴在电磁力和等离子流力的作用下,稳定过渡到熔池中,实现了熔滴过渡稳定性控制,解决了激光-GMAW复合横焊位姿电弧偏离和熔滴下落等过程控制难题与侧壁未熔合问题;厚板激光-GMAW复合双面同步横焊包括打底层和填充层焊接,其中打底层焊接是保证接头焊接质量的关键;采用激光-GMAW复合双面同步横焊新方法,4道焊接完成了30 mm厚船用高强钢10Ni5Cr Mo V横焊位姿的高强、高效连接。焊缝表面成形良好,无裂纹、未焊透和侧壁未熔合等缺陷。接头的抗拉强度高于母材,且其–50℃冲击吸收能量为57.3 J。
基金financially supported by the National Natural Science Foundation of China(Nos.51975240,52074157,51271034)the National Key Research and Development Program of China(No.2018YFB0703400)+1 种基金Department of Education of Guangdong Province,China(No.2023KTSCX121)Shenzhen Science and Technology Program,China(Nos.JSGG20210802154210032,JCYJ20210324104608023)。
基金supported by the Tsinghua University–Toyota Research Center Project。
文摘As an accurate 2D/3D fabrication tool,inkjet printing technology has great potential in preparation of micro electronic devices.The morphology of droplets produced by the inkjet printer has a great impact on the accuracy of deposition.In this study,the drop-on-demand(DoD)inkjet simulation model was established,and the accuracy of the simulation model was verified by corresponding experiments.The simulation result shows that the velocity of the droplet front and tail,as well as the time to disconnect from the nozzle is mainly affected by density(ρ),viscosity(μ)and surface tension(σ)of droplets.When the liquid filament is about to disconnect from the nozzle,the filament length and filament front velocity are found to have a linear correlation withσ/ρμand ln(ρ/(μσ1/2)).
基金funded by the German Research Foundation DFG under grants WI1602/16-1 and WI1602/16-2.
文摘Wide-angle light scattering(WALS)was used for in situ measurements of droplet and nanoparticle size distributions during the synthesis of titania and iron oxide particles from liquid precursor solutions in the standardized SpraySyn burner for spray flame synthesis.Titania was synthesized from titanium tetraisopropoxide(TTIP)and iron oxide from iron(II)nitrate nonahydrate(INN)using ethanol(EtOH)as solvent.Scattering images were taken at heights up to 120 mm above the burner surface and classified into droplet and particle scattering.Droplet size distributions were derived from a sequential analysis of scattering data containing the oscillating Mie pattern,the lognormal size distribution parameters for spherical and fractal particle fractions from a multivariate approach on averaged particle scattering data.The results show that the precursor addition leads to altered evaporation behavior and even droplet disruption probably induced by puffing or micro-explosions compared to pure EtOH.In the case of TTIP(a hygroscopic alkoxide),the synthesis of a large fraction of spheres was observed,while the nitrate INN leads to the formation of mostly fractal aggregates.
基金Project supported by the National Natural Science Foundation of China(Grant No.51975240)the Open Fund of State Key Laboratory of Advanced Forming Technology and Equipment(Grant No.SKL2019006)。
文摘We simulate the gas-atomization process of a close-coupled annular nozzle for vacuum induction gas atomization at a three-dimensional scale.Moreover,the relationship between the simulated droplet type and experimentally metallic powder is established by comparing the morphology of droplets with powders.Herein,the primary atomization process is described by the volume-of-fluid(VOF)approach,whereas the prediction of powder diameter after secondary atomization is realized by the VOF-Lagrangian method.In addition,to completely reflect the breaking and deformation process of the metallic flow,we employ the VOF model to simulate the secondary atomization process of a single ellipsoidal droplet.The results show that the primary atomization process includes the formation of surface liquid film,appearance of serrated ligaments,and shredding of ligaments.Further,gas recirculation zone plays an important role in formation of the umbrella-shaped liquid film.The secondary atomization process is divided into droplet convergence and dispersion stages,and the predicted powder diameter is basically consistent with the experiment.In general,the four main powder shapes are formed by the interaction of five different typical droplets.
基金supported by Zhejiang Provincial Fundamental Re-search Funds of China(Grant.No.2021J010).
文摘To explore the feasibility of using wire arc additive manufacturing(WAAM)for forming and repairing marine components during ship navigation,this study conducted deposition experiments of ER50-6 steel and investigated the interference of ship-based vibrations on the WAAM equipment and influence of the characteristics of the arc droplets and sample morphology.The results revealed that the WAAM equipment vibrated with the external vibrations from the surrounding environment,and the welding gun and base plate produced dissimilar vibrations,which yielded unstable arc shapes resembling a bell,trumpet,fan,broom,and other irregular shapes.The mode of the droplet transfer ranged from the stable spray transfer mode to extensive amounts of large droplet transfer and short-circuit transfer.Although the morphology of the obtained sample deteriorated,the fully dense and defect-free interior demonstrated the applicability of ship-based WAAM.
基金by the National NaturalScience Foundation of China (Grants 11672335 and 11611530541)China Postdoctoral Science Foundation (Grant 2017M622307)+2 种基金ShandongNatural Science Foundation (Grant ZR201709210320)FundamentalResearch Funds for the Central Universities (Grant18CX0213A)the Endeavour Australia Cheung Kong ResearchFellowship Scholarship from the Australian government.
文摘Numerical simulation of the morphology of a droplet deposited on a solid surface requires an efficient description of the three-phase contact line. In this study, a simple method of implementing the contact angle is proposed, combined with a robust smoothed particle hydrodynamics multiphase algorithm (Zhang 2015). The first step of the method is the creation of the virtual liquid-gas interface across the solid surface by means of dummy particles, thus the calculated surface tension near the triple point serves to automatically modulate the dynarnic contact line towards the equilibrium state. We simulate the evolution process of initially square liquid lumps on fiat and curved surfaces. The predictions of droplet profiles are in good agreement with the analytical solutions provided that the macroscopic contact angle is accurately implemented. Compared to the normal correction method, the present method is straightforward without the need to manually alter the normal vectors. This study presents a robust algorithm capable of capturing the physics of the static welling. It may hold great potentials in bio-inspired superhydrophobic surfaces, oil displacement, microfluidics, ore floatation, etc.
