Two kinds of bi-metal composite parts (Sn-15%Pb and Pb-22%Sn bi-metal system, and Al-7%Si and SiCp/6061 MMC bi-metal system) were prepared by the strain-induced melt activated thixo-forging. The interfaces of the bi...Two kinds of bi-metal composite parts (Sn-15%Pb and Pb-22%Sn bi-metal system, and Al-7%Si and SiCp/6061 MMC bi-metal system) were prepared by the strain-induced melt activated thixo-forging. The interfaces of the bi-metal composites were observed by OM and SEM. The observations show that the semisolid metals keep independence during thixo-forging. The solid phases in the semisolid slurries maintain their original morphologies after thixo-forging. The liquid phases near the interface mix together and form a thin layer. The interfaces are bonded firmly with the metallurgical bonding. No oxide layers are found at the interfaces. Strengths of the interfaces were investigated by the micro-hardness test. The experimental results show that the composite interfaces have high strength. However, the agglomerated enhancing particles cause fine defect on the interface of the Al-7%Si and SiCr/6061 MMC bi-metal composite.展开更多
A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite w...A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite was prepared successfully. The metallographic analysis and performance test show that the microstructure of parts is dense and mechanical properties axe excellent with the volume fraction of Al is 37%. The bend strength and fracture toughness of the composite are about 570- 690 MPa and 8.5-16.8 MPa·m^1/2, respectively. Comparing with reaction in situ and high temperature oxidation technologies the bending strength and fracture toughness are improved greatly. At the same time, it shows that the technology parameters have great influences on the properties. So it is feasible to prepare metal/ceramics composites by the proposed technology.展开更多
基金Project(1343-71333000469) supported by the Funding of Graduate Student Training of Central South University,China
文摘Two kinds of bi-metal composite parts (Sn-15%Pb and Pb-22%Sn bi-metal system, and Al-7%Si and SiCp/6061 MMC bi-metal system) were prepared by the strain-induced melt activated thixo-forging. The interfaces of the bi-metal composites were observed by OM and SEM. The observations show that the semisolid metals keep independence during thixo-forging. The solid phases in the semisolid slurries maintain their original morphologies after thixo-forging. The liquid phases near the interface mix together and form a thin layer. The interfaces are bonded firmly with the metallurgical bonding. No oxide layers are found at the interfaces. Strengths of the interfaces were investigated by the micro-hardness test. The experimental results show that the composite interfaces have high strength. However, the agglomerated enhancing particles cause fine defect on the interface of the Al-7%Si and SiCr/6061 MMC bi-metal composite.
基金supported by National Natural Science Foundation of China(No50705018)Postdoctoral Foundation of China (No20070420847)
文摘A new technology thixo-die-forging of the composite in pseudo-semi-solid state was proposed based on the powder metallurgy technology combing with semi-solid metal process, and the cup shells with Al/Al2O3 composite was prepared successfully. The metallographic analysis and performance test show that the microstructure of parts is dense and mechanical properties axe excellent with the volume fraction of Al is 37%. The bend strength and fracture toughness of the composite are about 570- 690 MPa and 8.5-16.8 MPa·m^1/2, respectively. Comparing with reaction in situ and high temperature oxidation technologies the bending strength and fracture toughness are improved greatly. At the same time, it shows that the technology parameters have great influences on the properties. So it is feasible to prepare metal/ceramics composites by the proposed technology.