To reduce the friction coefficient of cobalt-cemented tungsten carbide(WC–12Co)wear-resistant coatings,graphene was compounded into WC–12Co powder via wet ball milling and spray granulation.Selflubricating and wear-...To reduce the friction coefficient of cobalt-cemented tungsten carbide(WC–12Co)wear-resistant coatings,graphene was compounded into WC–12Co powder via wet ball milling and spray granulation.Selflubricating and wear-resistant graphene coatings were prepared via detonation gun spraying.The presence,morphologies,and phase compositions of graphene in the powders and coatings that are obtained through different powder preparation processes were analyzed.The analysis was performed using the following technologies:energy-dispersive X-ray-spectroscopy(EDXS),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Raman spectroscopy.The mechanical properties of the coatings were studied using a microhardness tester and a universal drawing machine.The friction and wear properties of the coatings were studied using an SRV-4 friction and wear tester.The results showed that the graphene content in the WC–12Co coating modified with graphene was higher than that without modification;graphene was embedded in the structure in a transparent and thin-layer state.The adhesive strength of this coating at approximately 25°C was approximately 60.33 MPa,and the hardness was approximately 984 HV0.3.After high-temperature treatment,the adhesive strength and hardness of the graphene oxide(GO)/WC–12Co coating decreased slightly(the lowest adhesive strength of 53.16 MPa was observed after treatment at 400°C,and the lowest hardness of approximately 837 HV0.3 was observed after treatment at 300°C).Compared to the friction coefficient(0.6)of the WC–12Co coating obtained at room temperature,the friction coefficient of the GO/WC–12Co coating was decreased by approximately 50%of that value.The graphene-modified coating was continuously exposed to the wear tracks on the surface of the contacting materials during friction,and a lubricating film was formed in the microareas in which the wear tracks were present.The coating exhibited improved self-lubricating and wear-resistant effects compared to the unmodified WC–展开更多
Microstructure, mechanical property and oxidation resistance of MCrAlYX coatings prepared by detonation gun (D-gun) and HVOF spraying were investigated. Lamellar microstructure and uniform microstructure formed in D-g...Microstructure, mechanical property and oxidation resistance of MCrAlYX coatings prepared by detonation gun (D-gun) and HVOF spraying were investigated. Lamellar microstructure and uniform microstructure formed in D-gun sprayed MCrAlYX coating and HVOF sprayed coating, respectively. Element redistribution and formation of new phase took place during the detonation process. Besides, the porosity of D-gun sprayed coating was much lower than that of HVOF sprayed coating. On the mechanical property, the micro-hardnesses of the two coatings were in the same level (~HV 910). However, D-gun sprayed MCrAlYX coating exhibited larger standard deviation of microhardness due to its lamellar microstructure, and exhibited better bend bonding strength owing to the existence of residual compressive stress between the layers and particles. Meanwhile, due to the much more compact microstructure, D-gun sprayed MCrAlYX coating showed superior oxidation resistance to the HVOF sprayed coating. The continuous dense protective layer can form earlier in D-gun sprayed coating and thus suppress further oxidation and control the oxide thickness at a relatively low level.展开更多
Amorphous alloys without crystalline defects(dislocation,crystal boundary)are ideal hydrophobic coating materials due to their low surface energy.This work used a synergistic method of detonation spraying and surface ...Amorphous alloys without crystalline defects(dislocation,crystal boundary)are ideal hydrophobic coating materials due to their low surface energy.This work used a synergistic method of detonation spraying and surface modification to obtain the superhydrophobic Febased amorphous coatings with high hardness and dense structure on the Q 235 substrate.The results showed that the water contact angles(WCA)of the superhydrophobic coating was 160°±3.6°,and water droplets could bounce off the superhydrophobic coating surface,illustrating the excellent self-cleaning performance of coating.Notably,the corrosion current density(i_(corr))of the superhydrophobic coating further decreased by 2 orders of magnitude down to8.008×10^(-8)A·cm^(-2)compared to the as-deposited coating with 5.473×10^(-6)A·cm^(-2);the corrosion potential(E_(corr))of the superhydrophobic coating shifted by 34 mV to the positive side compared with that of the as-deposited coating(-310 mV).Likewise,the impedance modulus|Z|values of the superhydrophobic coating increased by nearly2 orders of magnitude up to 1×10^(5.6)compared to the asdeposited coating with 1×10^(3.8).Even through lasting immersion in NaCl for 10 days,|Z|values of the superhydrophobic coating were still much higher than those of the as-deposited coating.The superhydrophobic Fe-based amorphous coatings could respond to their applications under extreme conditions due to their excellent hydrophobicity and self-cleaning properties,illustrating their promising future in aerospace,automotive,and machinery industries.展开更多
为了评估材料的抗原子氧腐蚀能力,首先在地面模拟设备上通过激光爆破法产生平动能约为4.5 e V的原子氧束源,然后利用此高能氧束源对苯基硅橡胶热控涂层材料进行暴露实验。材料受高能原子氧轰击而导致的影响,分别通过质量、X射线光电子...为了评估材料的抗原子氧腐蚀能力,首先在地面模拟设备上通过激光爆破法产生平动能约为4.5 e V的原子氧束源,然后利用此高能氧束源对苯基硅橡胶热控涂层材料进行暴露实验。材料受高能原子氧轰击而导致的影响,分别通过质量、X射线光电子能谱和扫描电镜进行表征。结果显示,原子氧累积通量9.5×10^(19)atoms/cm^2及8.5×10^(20)atoms/cm^2暴露实验后,材料表面微观形貌没有明显腐蚀,质量有少许增加,表面化学组成发生明显变化,分析认为是形成非挥发性物质SiO_x。实验结果表明,苯基硅橡胶热控涂层材料具有优越的抗原子氧腐蚀能力,推测其机理是形成的SiO_x钝化层作为保护层对其下方的材料进行保护,阻止原子氧对材料进一步腐蚀。展开更多
基金This project was sponsored by the National Natural Science Foundation of China(51605455).
文摘To reduce the friction coefficient of cobalt-cemented tungsten carbide(WC–12Co)wear-resistant coatings,graphene was compounded into WC–12Co powder via wet ball milling and spray granulation.Selflubricating and wear-resistant graphene coatings were prepared via detonation gun spraying.The presence,morphologies,and phase compositions of graphene in the powders and coatings that are obtained through different powder preparation processes were analyzed.The analysis was performed using the following technologies:energy-dispersive X-ray-spectroscopy(EDXS),scanning electron microscopy(SEM),transmission electron microscopy(TEM),and Raman spectroscopy.The mechanical properties of the coatings were studied using a microhardness tester and a universal drawing machine.The friction and wear properties of the coatings were studied using an SRV-4 friction and wear tester.The results showed that the graphene content in the WC–12Co coating modified with graphene was higher than that without modification;graphene was embedded in the structure in a transparent and thin-layer state.The adhesive strength of this coating at approximately 25°C was approximately 60.33 MPa,and the hardness was approximately 984 HV0.3.After high-temperature treatment,the adhesive strength and hardness of the graphene oxide(GO)/WC–12Co coating decreased slightly(the lowest adhesive strength of 53.16 MPa was observed after treatment at 400°C,and the lowest hardness of approximately 837 HV0.3 was observed after treatment at 300°C).Compared to the friction coefficient(0.6)of the WC–12Co coating obtained at room temperature,the friction coefficient of the GO/WC–12Co coating was decreased by approximately 50%of that value.The graphene-modified coating was continuously exposed to the wear tracks on the surface of the contacting materials during friction,and a lubricating film was formed in the microareas in which the wear tracks were present.The coating exhibited improved self-lubricating and wear-resistant effects compared to the unmodified WC–
基金Project(51201156)supported by the National Natural Science Foundation of China
文摘Microstructure, mechanical property and oxidation resistance of MCrAlYX coatings prepared by detonation gun (D-gun) and HVOF spraying were investigated. Lamellar microstructure and uniform microstructure formed in D-gun sprayed MCrAlYX coating and HVOF sprayed coating, respectively. Element redistribution and formation of new phase took place during the detonation process. Besides, the porosity of D-gun sprayed coating was much lower than that of HVOF sprayed coating. On the mechanical property, the micro-hardnesses of the two coatings were in the same level (~HV 910). However, D-gun sprayed MCrAlYX coating exhibited larger standard deviation of microhardness due to its lamellar microstructure, and exhibited better bend bonding strength owing to the existence of residual compressive stress between the layers and particles. Meanwhile, due to the much more compact microstructure, D-gun sprayed MCrAlYX coating showed superior oxidation resistance to the HVOF sprayed coating. The continuous dense protective layer can form earlier in D-gun sprayed coating and thus suppress further oxidation and control the oxide thickness at a relatively low level.
基金financially supported by the National Natural Science Foundation of China(Nos.51901092,52075234)the Program of"Science and Technology International Cooperation Demonstrative Base of Metal Surface Engineering along the Silk Road(No.2017D01003)"+3 种基金the"111"project(No.D21032)the Key Research Program of Education Department of Gansu Province(No.GSSYLXM-03)the Natural Science Foundation of Gansu Province(No.20JR5RA431)Hongliu Distinguished Young Talent Support Program of Lanzhou University of Technology,and the Open Fund Project of Hunan Province Key Laboratory of Electromagnetic Equipment Design and Manufacturing,Hunan Institute of Technology(No.DC202001)。
文摘Amorphous alloys without crystalline defects(dislocation,crystal boundary)are ideal hydrophobic coating materials due to their low surface energy.This work used a synergistic method of detonation spraying and surface modification to obtain the superhydrophobic Febased amorphous coatings with high hardness and dense structure on the Q 235 substrate.The results showed that the water contact angles(WCA)of the superhydrophobic coating was 160°±3.6°,and water droplets could bounce off the superhydrophobic coating surface,illustrating the excellent self-cleaning performance of coating.Notably,the corrosion current density(i_(corr))of the superhydrophobic coating further decreased by 2 orders of magnitude down to8.008×10^(-8)A·cm^(-2)compared to the as-deposited coating with 5.473×10^(-6)A·cm^(-2);the corrosion potential(E_(corr))of the superhydrophobic coating shifted by 34 mV to the positive side compared with that of the as-deposited coating(-310 mV).Likewise,the impedance modulus|Z|values of the superhydrophobic coating increased by nearly2 orders of magnitude up to 1×10^(5.6)compared to the asdeposited coating with 1×10^(3.8).Even through lasting immersion in NaCl for 10 days,|Z|values of the superhydrophobic coating were still much higher than those of the as-deposited coating.The superhydrophobic Fe-based amorphous coatings could respond to their applications under extreme conditions due to their excellent hydrophobicity and self-cleaning properties,illustrating their promising future in aerospace,automotive,and machinery industries.
文摘为了评估材料的抗原子氧腐蚀能力,首先在地面模拟设备上通过激光爆破法产生平动能约为4.5 e V的原子氧束源,然后利用此高能氧束源对苯基硅橡胶热控涂层材料进行暴露实验。材料受高能原子氧轰击而导致的影响,分别通过质量、X射线光电子能谱和扫描电镜进行表征。结果显示,原子氧累积通量9.5×10^(19)atoms/cm^2及8.5×10^(20)atoms/cm^2暴露实验后,材料表面微观形貌没有明显腐蚀,质量有少许增加,表面化学组成发生明显变化,分析认为是形成非挥发性物质SiO_x。实验结果表明,苯基硅橡胶热控涂层材料具有优越的抗原子氧腐蚀能力,推测其机理是形成的SiO_x钝化层作为保护层对其下方的材料进行保护,阻止原子氧对材料进一步腐蚀。
