The dependence of the magnetic properties on the particle size of recycled HDDR Nd-Fe-B powders was investigated,with the aim to assess the reprocessing potential of the end-of-life scrap magnets via spark plasma sint...The dependence of the magnetic properties on the particle size of recycled HDDR Nd-Fe-B powders was investigated,with the aim to assess the reprocessing potential of the end-of-life scrap magnets via spark plasma sintering(SPS).The as received recycled HDDR powder has coercivity(Hci)=830 kA/m and particles in the range from 30 to 700 μm(average 220 μm).After burr milling,the average particle size is reduced to 120 μm and subsequently the Hci of fine(milled) powder was 595 kA/m.Spark plasma sintering was exploited to consolidate the nanograined HDDR powders and limit the abnormal grain coarsening.The optimal SPS-ing of coarse HDDR powder at 750℃for 1 min produces fully dense magnets with Hci=950±100 kA/m which further increases to 1200 kA/m via thermal treatment at 750℃for 15 min.The burr milled fine HDDR powder under similar SPS conditions and after thermal treatment results in Hci=940 kA/m.The fine powder is further sieved down from 630 to less than 50 μm mesh size,to evaluate the possible reduction in Hci in relation to the particle size.The gain in oxygen content doubles for <50 μm sized particles as compared with coarser fractions(>200 μm).The XRD analysis for fractionated powder indicates an increase in Nd2O3 phase peaks in the finer(<100 μm)fractions.Similarly,the Hci reduces from 820 kA/m in the coarse particles(>200 μm) to 460 kA/m in the fine sized particles(<100μm).SPS was done on each HDDR powder fraction under the optimal conditions to measure the variation in Hci and density.The Hci of SPS-ed coarse fraction(>200 μm) is higher than 930 kA/m and it falls abruptly to just 70 kA/m for the fine sized particles(<100 μm).The thermal treatment further improves the Hci to>1000 kA/m only up to 100 μm sized fractions with>90% sintered density.The full densification(>99%) is observed only in the coarse fractions.The loss of coercivity and lack of sinterability in the fine sized particles(<100 μm) are attributed to a very high oxygen content.This implies that during recycling,if good magnetic p展开更多
The partially recombined compacts with ultrafine grain size were taken advantage of preparing anisotropic nanocrystalline magnets with full density and homogenous microstructure and texture by reactive deformation und...The partially recombined compacts with ultrafine grain size were taken advantage of preparing anisotropic nanocrystalline magnets with full density and homogenous microstructure and texture by reactive deformation under low pressure. Because of the ul- trafine grain size of the precursors, the partially recombined phases could quickly achieve recombination. The results suggested that the newly recombined Nd2Fe14B grains with fme grain size could undergo deformation immediately during the desorp- tion-recombination reaction, and then an obvious anisotropy and uniform alignment would be obtained. The magnetic properties, （BH）max=214 kJ/m3, Br= 1.26 T, Hcj=463 kA/m, were obtained after being treated for 5 min at 820 ℃ in high vacuum under low pres- sure less than 26 MPa. Microstructures of the magnets were analyzed using X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM） respectively. Magnetic measurements were carried out using a vibrating sample magnetometer （VSM） with the maximum field of 2.88 T. Accurate phase contents were measured by a Mossbauer spectrometer.展开更多
Sm2Fe17-xNbx （x = 0-4） powder was synthesized by HDDR treatment and nitrogenation. The effects of partial Nb substitution for Fe on the structural and magnetic properties of Sm2Fe17-xNbx alloys and their nitlides we...Sm2Fe17-xNbx （x = 0-4） powder was synthesized by HDDR treatment and nitrogenation. The effects of partial Nb substitution for Fe on the structural and magnetic properties of Sm2Fe17-xNbx alloys and their nitlides were investigated. It was seen that Sm2（Fe,Nb）17 phase exists in both annealed and HDDR-treated Sm2Fe17-xNbx alloys. However, its content is decreased with the increase in Nb substitution. In annealed alloys, Sm2（Fe,Nb）17 phase becomes unstable and will dissociate into SmFe2 and Fe-rich phases when x 〉 1.5. With HDDR-treatment, the Nb concentration in recombined Sm2（Fe,Nb）17 phase is decreased, and the content of Fe-rich phases is increased. Sm2Fe17-xNbx powder exhibits dendritic cracks and fine particles with a size of less than 300 nm. In nitrogenated alloys, N atoms mainly enter 2：17-type phase to form Sm2（Fe,Nb）17Ny. Partial Nb atoms in Sm2（Fe,Nb）17Ny phase will be released or excluded by nitrogen atoms. Fe-rich phases increase, and are followed by the amorphous Sm2（Fe,Nb）17Ny phase. Nb substitution for Fe with x = 0.5 and 1.0 in Sm2Fe17-xNbxNy powders increases the coercivity and remanence. But when x is greater than 2.0, Nb substitution will deteriorate the magnetic properties.展开更多
基金Project supported by European Community’s Horizon 2020Program [H2020/2014-2019] under grant Agreement No.674973(MSCA-ETN DEMETER)
文摘The dependence of the magnetic properties on the particle size of recycled HDDR Nd-Fe-B powders was investigated,with the aim to assess the reprocessing potential of the end-of-life scrap magnets via spark plasma sintering(SPS).The as received recycled HDDR powder has coercivity(Hci)=830 kA/m and particles in the range from 30 to 700 μm(average 220 μm).After burr milling,the average particle size is reduced to 120 μm and subsequently the Hci of fine(milled) powder was 595 kA/m.Spark plasma sintering was exploited to consolidate the nanograined HDDR powders and limit the abnormal grain coarsening.The optimal SPS-ing of coarse HDDR powder at 750℃for 1 min produces fully dense magnets with Hci=950±100 kA/m which further increases to 1200 kA/m via thermal treatment at 750℃for 15 min.The burr milled fine HDDR powder under similar SPS conditions and after thermal treatment results in Hci=940 kA/m.The fine powder is further sieved down from 630 to less than 50 μm mesh size,to evaluate the possible reduction in Hci in relation to the particle size.The gain in oxygen content doubles for <50 μm sized particles as compared with coarser fractions(>200 μm).The XRD analysis for fractionated powder indicates an increase in Nd2O3 phase peaks in the finer(<100 μm)fractions.Similarly,the Hci reduces from 820 kA/m in the coarse particles(>200 μm) to 460 kA/m in the fine sized particles(<100μm).SPS was done on each HDDR powder fraction under the optimal conditions to measure the variation in Hci and density.The Hci of SPS-ed coarse fraction(>200 μm) is higher than 930 kA/m and it falls abruptly to just 70 kA/m for the fine sized particles(<100 μm).The thermal treatment further improves the Hci to>1000 kA/m only up to 100 μm sized fractions with>90% sintered density.The full densification(>99%) is observed only in the coarse fractions.The loss of coercivity and lack of sinterability in the fine sized particles(<100 μm) are attributed to a very high oxygen content.This implies that during recycling,if good magnetic p
基金supported by the National Natural Science Foundation of China(51171122)the Sichuan Province Science and Technology Support Program(2013GZX01642013GZ0056)
文摘The partially recombined compacts with ultrafine grain size were taken advantage of preparing anisotropic nanocrystalline magnets with full density and homogenous microstructure and texture by reactive deformation under low pressure. Because of the ul- trafine grain size of the precursors, the partially recombined phases could quickly achieve recombination. The results suggested that the newly recombined Nd2Fe14B grains with fme grain size could undergo deformation immediately during the desorp- tion-recombination reaction, and then an obvious anisotropy and uniform alignment would be obtained. The magnetic properties, （BH）max=214 kJ/m3, Br= 1.26 T, Hcj=463 kA/m, were obtained after being treated for 5 min at 820 ℃ in high vacuum under low pres- sure less than 26 MPa. Microstructures of the magnets were analyzed using X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM） respectively. Magnetic measurements were carried out using a vibrating sample magnetometer （VSM） with the maximum field of 2.88 T. Accurate phase contents were measured by a Mossbauer spectrometer.
基金This work was financially supported by the National Natural Sciences Foundation of China (No. 50271024) and the Natu-ral Science Foundation of Hebei Province, China (No.501013).
文摘Sm2Fe17-xNbx （x = 0-4） powder was synthesized by HDDR treatment and nitrogenation. The effects of partial Nb substitution for Fe on the structural and magnetic properties of Sm2Fe17-xNbx alloys and their nitlides were investigated. It was seen that Sm2（Fe,Nb）17 phase exists in both annealed and HDDR-treated Sm2Fe17-xNbx alloys. However, its content is decreased with the increase in Nb substitution. In annealed alloys, Sm2（Fe,Nb）17 phase becomes unstable and will dissociate into SmFe2 and Fe-rich phases when x 〉 1.5. With HDDR-treatment, the Nb concentration in recombined Sm2（Fe,Nb）17 phase is decreased, and the content of Fe-rich phases is increased. Sm2Fe17-xNbx powder exhibits dendritic cracks and fine particles with a size of less than 300 nm. In nitrogenated alloys, N atoms mainly enter 2：17-type phase to form Sm2（Fe,Nb）17Ny. Partial Nb atoms in Sm2（Fe,Nb）17Ny phase will be released or excluded by nitrogen atoms. Fe-rich phases increase, and are followed by the amorphous Sm2（Fe,Nb）17Ny phase. Nb substitution for Fe with x = 0.5 and 1.0 in Sm2Fe17-xNbxNy powders increases the coercivity and remanence. But when x is greater than 2.0, Nb substitution will deteriorate the magnetic properties.
