超低温切削是实现难加工材料精密加工的有效技术手段。设计了超低温切削的切屑形成试验方案,对TC4钛合金和35Cr Mn Si A低合金高强度钢这两种典型难加工材料的锯齿形切屑进行宏观与微观形貌分析。研究表明,超低温条件可有效增强切屑的...超低温切削是实现难加工材料精密加工的有效技术手段。设计了超低温切削的切屑形成试验方案,对TC4钛合金和35Cr Mn Si A低合金高强度钢这两种典型难加工材料的锯齿形切屑进行宏观与微观形貌分析。研究表明,超低温条件可有效增强切屑的锯齿化程度,对加工过程中的材料断屑具有促进作用。展开更多
Binderless nanotwinned cubic boron nitride(nt-cBN) synthesized from onion-structured BN precursors under high pressure and high temperature shows a very fine microstructure consisting of densely lamellar nanotwins(ave...Binderless nanotwinned cubic boron nitride(nt-cBN) synthesized from onion-structured BN precursors under high pressure and high temperature shows a very fine microstructure consisting of densely lamellar nanotwins(average thickness of 4 nm) within nanograins. The unique nanotwinned microstructure offers high hardness, wear resistance, fracture toughness, and thermal stability which are essential for advanced cBN tool materials. Thus, a circular micro tool of nt-cBN was fabricated using femtosecond laser contour machining followed by focused ion beam precision milling. Thereafter turning tests were performed on hardened steel using the studied micro tool. To evaluate the cutting performance, the machined surface quality and subsurface damage of the hardened steel were characterized. The wear mechanism of the nt-cBN micro tool was also investigated. It is found that the fabricated nt-cBN micro tool can generate high quality surface with surface roughness less than 7 nm and nanograin subsurface of about 500 nm deep. In addition, abrasive wear is found to be the dominant wear mechanism of the nt-cBN micro tool in turning hardened steel. These results indicate that nt-cBN has outstanding potential for ultra-precision cutting hardened steel.展开更多
The wear forms and reasons of PCBN tools when dry-cutting bearing steel GCr15are studied systematically. The effect law of the workpiece hardness on PCBN tools is gained andtool wearing with the quickest speed at the ...The wear forms and reasons of PCBN tools when dry-cutting bearing steel GCr15are studied systematically. The effect law of the workpiece hardness on PCBN tools is gained andtool wearing with the quickest speed at the workpiece critical hardness is proved. The life equationat two kinds of workpiece hardness demonstrates that the effect of the cutting speed on the PCBNtool life is less than that of carbide tools and ceramic tools.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.51205343,51332005&51421091)Hebei Provincial Science Foundation of China(Grant No.E2016203372)
文摘Binderless nanotwinned cubic boron nitride(nt-cBN) synthesized from onion-structured BN precursors under high pressure and high temperature shows a very fine microstructure consisting of densely lamellar nanotwins(average thickness of 4 nm) within nanograins. The unique nanotwinned microstructure offers high hardness, wear resistance, fracture toughness, and thermal stability which are essential for advanced cBN tool materials. Thus, a circular micro tool of nt-cBN was fabricated using femtosecond laser contour machining followed by focused ion beam precision milling. Thereafter turning tests were performed on hardened steel using the studied micro tool. To evaluate the cutting performance, the machined surface quality and subsurface damage of the hardened steel were characterized. The wear mechanism of the nt-cBN micro tool was also investigated. It is found that the fabricated nt-cBN micro tool can generate high quality surface with surface roughness less than 7 nm and nanograin subsurface of about 500 nm deep. In addition, abrasive wear is found to be the dominant wear mechanism of the nt-cBN micro tool in turning hardened steel. These results indicate that nt-cBN has outstanding potential for ultra-precision cutting hardened steel.
基金This project is supported by Provincial Natural Science Foundation of China(No.59975026).
文摘The wear forms and reasons of PCBN tools when dry-cutting bearing steel GCr15are studied systematically. The effect law of the workpiece hardness on PCBN tools is gained andtool wearing with the quickest speed at the workpiece critical hardness is proved. The life equationat two kinds of workpiece hardness demonstrates that the effect of the cutting speed on the PCBNtool life is less than that of carbide tools and ceramic tools.
