A novel co-rotating electrochemical machining method is proposed for fabricating convex structures on the inner surface of a revolving part.The electrodes motion and material removal method of co-rotating electrochemi...A novel co-rotating electrochemical machining method is proposed for fabricating convex structures on the inner surface of a revolving part.The electrodes motion and material removal method of co-rotating electrochemical machining are different from traditional electrochemical machining.An equivalent kinematic model is established to analyze the novel electrodes motion,since the anode and cathode rotate in the same direction while the cathode simultaneously feeds along the line of centres.According to the kinematic equations of the electrodes and Faraday’s law,a material removal model is established to simulate the evolution of the anode profile in co-rotating electrochemical machining.The simulation results indicate that the machining accuracy of the convex structure is strongly affected by the angular velocity ratio and the radius of the cathode tool.An increase of the angular velocity ratio can improve the machining accuracy of a convex structure.A small difference in the radius of the cathode tool will cause changes in the shape of the sidewalls of the convex structure.The width of the cathode window affects only the width of the convex structure and the inclination a of the sidewall.A relation between the width of the cathode window and the width of the convex structure was obtained.The formation process for a convex structure under electrochemical dissolution was revealed.Based on the simulation results,the optimal angular velocity ratio and cathode radius were selected for an experimental verification,and 12 convex structures were simultaneously fabricated on the inner surface of a thin-walled revolving part.The experimental results are in good agreement with the simulation results,which verifies the correctness of the theoretical analysis.Therefore,inner surface co-rotating electrochemical machining is an effective method for fabricating convex structures on the inner surface of a revolving part.展开更多
In the present paper, fluid flow and convective heat transfer between two co-axial disks rotating independently are dealt with mainly based on the author's recent research on that topic. Three rotational modes, i....In the present paper, fluid flow and convective heat transfer between two co-axial disks rotating independently are dealt with mainly based on the author's recent research on that topic. Three rotational modes, i.e. co-rotation, rotor-stator, and counter-rotation, are considered. Theory of rotating non-isothermal fluids with the presence of disk rotation and thermal effects is addressed. Rotational buoyancy effects on the flow structure development are highlighted. Results of flow visualization and heat transfer measurements are discussed to explore the thermal flow mechanisms involved in the two-disk flows at various rotational and geometric conditions. Potential issues open to the future investigation are also proposed.展开更多
基金supported by the National Natural Science Foundation of China(No.52175414)National Natural Science Foundation of China for Creative Research Groups(No.51921003)the China Postdoctoral Science Foundation(No.2019M661833).
文摘A novel co-rotating electrochemical machining method is proposed for fabricating convex structures on the inner surface of a revolving part.The electrodes motion and material removal method of co-rotating electrochemical machining are different from traditional electrochemical machining.An equivalent kinematic model is established to analyze the novel electrodes motion,since the anode and cathode rotate in the same direction while the cathode simultaneously feeds along the line of centres.According to the kinematic equations of the electrodes and Faraday’s law,a material removal model is established to simulate the evolution of the anode profile in co-rotating electrochemical machining.The simulation results indicate that the machining accuracy of the convex structure is strongly affected by the angular velocity ratio and the radius of the cathode tool.An increase of the angular velocity ratio can improve the machining accuracy of a convex structure.A small difference in the radius of the cathode tool will cause changes in the shape of the sidewalls of the convex structure.The width of the cathode window affects only the width of the convex structure and the inclination a of the sidewall.A relation between the width of the cathode window and the width of the convex structure was obtained.The formation process for a convex structure under electrochemical dissolution was revealed.Based on the simulation results,the optimal angular velocity ratio and cathode radius were selected for an experimental verification,and 12 convex structures were simultaneously fabricated on the inner surface of a thin-walled revolving part.The experimental results are in good agreement with the simulation results,which verifies the correctness of the theoretical analysis.Therefore,inner surface co-rotating electrochemical machining is an effective method for fabricating convex structures on the inner surface of a revolving part.
文摘In the present paper, fluid flow and convective heat transfer between two co-axial disks rotating independently are dealt with mainly based on the author's recent research on that topic. Three rotational modes, i.e. co-rotation, rotor-stator, and counter-rotation, are considered. Theory of rotating non-isothermal fluids with the presence of disk rotation and thermal effects is addressed. Rotational buoyancy effects on the flow structure development are highlighted. Results of flow visualization and heat transfer measurements are discussed to explore the thermal flow mechanisms involved in the two-disk flows at various rotational and geometric conditions. Potential issues open to the future investigation are also proposed.
