CrN coated steels assisted with a nano Cr interlayer were investigated. The Cr nano-interlayers were prepared by sputter deposition with a thickness about 70-100 nm. CrN coatings were also prepared by sputter depositi...CrN coated steels assisted with a nano Cr interlayer were investigated. The Cr nano-interlayers were prepared by sputter deposition with a thickness about 70-100 nm. CrN coatings were also prepared by sputter deposition on the Cr nano-interlayers. The crystal structures, microhardness, and scratch resistance of CrN/Cr coatings were determined. Results show that the Cr nano-interlayers improve scratch resistance and the microhardness of CrN coated steels. A rapid heat treatment with infrared (IR) was performed for coated specimens in the attempt to improve bonding, With IR heat treatments, the beneficial effect of the Cr nano-interlayers was clearly observed. Without the Cr nano-interlayers, severe cracks on the surface of coatings were observed after IR heat treatment. However, with a Cr interlayer, no cracks on the surface of CrN coatings were observed after the heat treatment. The scratch resistance of coatings was also affected by the Cr nano-interlayers. The scratch track was clean and showed significantly smaller amount of scratch debris for CrN coatings with Cr interlayers than those without the Cr nano-interlayers. The microhardness of coatings with the Cr nano-interlayers is higher than those without the Cr nano-interlayers after IR heat treatment. The Cr and CrN phase have been identified with X-ray diffraction analysis, and the results show that the higher the nitrogen content in the sputtering gas, the stronger the CrN peaks observed in the diffraction patterns are.展开更多
CrN powder was synthesized by nitriding Cr metal in ammonia gas flow, and its chemical reaction mechanism and nitridation process were studied. Through thermodynamic calculations, the Cr-N-O predominance diagrams were...CrN powder was synthesized by nitriding Cr metal in ammonia gas flow, and its chemical reaction mechanism and nitridation process were studied. Through thermodynamic calculations, the Cr-N-O predominance diagrams were constructed for different tempera- tures. Chromium nitride formed at 700-1200℃ under relatively higher nitrogen and lower oxygen partial pressures. Phases in the products were then investigated using X-ray diffraction (XRD), and the Cr2N content varied with reaction temperature and holding time. The results indicate that the Cr metal powder nitridation process can be explained by a diffusion model. Further, Cr2N formed as an intermediate product because of an incomplete reaction, which was observed by high-resolution transmission electron microscopy (HRTEM). After nitriding at 1000℃ for 20 h, CrN powder with an average grain size of 63 nm was obtained, and the obtained sample was analyzed by using a scanning electron microscope (SEM).展开更多
CrN coatings were deposited using cathodic arc evaporation in stationary system on the substrate surface faced to the plasma source and on the back surface.The effect of nitrogen pressure on the structure and phase co...CrN coatings were deposited using cathodic arc evaporation in stationary system on the substrate surface faced to the plasma source and on the back surface.The effect of nitrogen pressure on the structure and phase composition,mechanical and tribological properties of the coatings was investigated.The coating morphology and structure were characterized using SEM and contact profilometry and X-ray diffractometry,respectively.Mechanical properties were studied by nanoindentation.The friction and wear properties of the coatings were investigated by ball-on-disk tribometer.An increase in nitrogen pressure during coating deposition results in phase transformation according to the relation Cr2N→Cr2N+CrN→CrN.The roughness of the coatings deposited on the front side of the substrate is higher than that on the back side,mainly due to larger number of macroparticles.The hardness and elastic modulus are also higher on the front side of the substrate.The adhesion and wear rate of the coatings have an inverse relationship.展开更多
文摘CrN coated steels assisted with a nano Cr interlayer were investigated. The Cr nano-interlayers were prepared by sputter deposition with a thickness about 70-100 nm. CrN coatings were also prepared by sputter deposition on the Cr nano-interlayers. The crystal structures, microhardness, and scratch resistance of CrN/Cr coatings were determined. Results show that the Cr nano-interlayers improve scratch resistance and the microhardness of CrN coated steels. A rapid heat treatment with infrared (IR) was performed for coated specimens in the attempt to improve bonding, With IR heat treatments, the beneficial effect of the Cr nano-interlayers was clearly observed. Without the Cr nano-interlayers, severe cracks on the surface of coatings were observed after IR heat treatment. However, with a Cr interlayer, no cracks on the surface of CrN coatings were observed after the heat treatment. The scratch resistance of coatings was also affected by the Cr nano-interlayers. The scratch track was clean and showed significantly smaller amount of scratch debris for CrN coatings with Cr interlayers than those without the Cr nano-interlayers. The microhardness of coatings with the Cr nano-interlayers is higher than those without the Cr nano-interlayers after IR heat treatment. The Cr and CrN phase have been identified with X-ray diffraction analysis, and the results show that the higher the nitrogen content in the sputtering gas, the stronger the CrN peaks observed in the diffraction patterns are.
基金financially supported by the Innovation Foundation of Shanghai University (Nos. sdcx2012033 and sdcx2012062)the Special Research Foundation for Training and Selecting Outstanding Young Teachers of Universities in Shanghai (No. B.37-0407-12-008)+1 种基金the National Natural Science Foundation of China (Nos. 51072112 and 51272154)the Projects of International Cooperation and Exchanges NSFC (No. 51311130110)
文摘CrN powder was synthesized by nitriding Cr metal in ammonia gas flow, and its chemical reaction mechanism and nitridation process were studied. Through thermodynamic calculations, the Cr-N-O predominance diagrams were constructed for different tempera- tures. Chromium nitride formed at 700-1200℃ under relatively higher nitrogen and lower oxygen partial pressures. Phases in the products were then investigated using X-ray diffraction (XRD), and the Cr2N content varied with reaction temperature and holding time. The results indicate that the Cr metal powder nitridation process can be explained by a diffusion model. Further, Cr2N formed as an intermediate product because of an incomplete reaction, which was observed by high-resolution transmission electron microscopy (HRTEM). After nitriding at 1000℃ for 20 h, CrN powder with an average grain size of 63 nm was obtained, and the obtained sample was analyzed by using a scanning electron microscope (SEM).
文摘CrN coatings were deposited using cathodic arc evaporation in stationary system on the substrate surface faced to the plasma source and on the back surface.The effect of nitrogen pressure on the structure and phase composition,mechanical and tribological properties of the coatings was investigated.The coating morphology and structure were characterized using SEM and contact profilometry and X-ray diffractometry,respectively.Mechanical properties were studied by nanoindentation.The friction and wear properties of the coatings were investigated by ball-on-disk tribometer.An increase in nitrogen pressure during coating deposition results in phase transformation according to the relation Cr2N→Cr2N+CrN→CrN.The roughness of the coatings deposited on the front side of the substrate is higher than that on the back side,mainly due to larger number of macroparticles.The hardness and elastic modulus are also higher on the front side of the substrate.The adhesion and wear rate of the coatings have an inverse relationship.