Axiomatic design（AD） is a popular design method,and satisfying the independence axiom is the basis of AD.However,AD doesn＇t provide methods to decompose functions then keep them independent and to handle coupled de...Axiomatic design（AD） is a popular design method,and satisfying the independence axiom is the basis of AD.However,AD doesn＇t provide methods to decompose functions then keep them independent and to handle coupled design.A few of ways of handling coupled design are mainly passive resolutions when coupled design exists,but not efficient to each product design.Hence,this paper presents an innovative approach to design and decompose functions of complex products based on functional connections,aiming at actively avoiding functional coupling.By contrasting with component networks,four kinds of relations among functions are identified,including spatial,energy,material,and information connection.Then the definitions of these relations and the dominant connection are given.Based on the definitions,the principles of functional decomposition and design are developed,in which each non-leaf function is broken into sub functions centered on its dominant connection with avoidance of functional cross and coupling,and sequentially satisfies the independence axiom.Then the operational flow of the proposed approach is constructed.Determining the dominant connection of a function,decomposing the function into sub functions in terms of the dominant connection and reverse examination and optimization are planed as the core steps in each zigzagging.Input process output（IPO） analysis is introduced to obtain the dominant connection of a function,some rules for examining and optimizing the decomposition results reversely according to oriented object theory are presented as well.An illustrative example about the pouring function of squeeze casting equipments presented demonstrates how to use the proposed approach,and indicates its effectiveness.The proposed approach expands the principles of AD,constructs a guidance policy for independent functional design of complex products based on AD,and can help decrease or actively avoid coupled design and improve design efficiency.展开更多
This study summarizes some serious disharmonious problems that ubiquitously exist in the casting residue recycling of steel plants, such as large land occupation, low operational efficiency, hidden hazards, huge resou...This study summarizes some serious disharmonious problems that ubiquitously exist in the casting residue recycling of steel plants, such as large land occupation, low operational efficiency, hidden hazards, huge resource and energy consumption, serious environmental pollution and so on. It analyzes the necessity of the on-line innovation and recycling based on the present situation of Baosteel. It states the innovation of the new grid technology and the achievements of its integrated application at Baosteel. It also summarizes and elaborates some green technology features of the treatment and the utilization of the Baosteel casting residue and the new grid technology, such as safety,energy-saving and environmental protection. In addition,it lays out the prospects for the development and application of the technology.展开更多
In order to meet the developing requirements for the output and quality of the products of Baosteel, the No. 4 slab continuous caster designed by the Danieli Company of Italy was built. Since starting up in December, ...In order to meet the developing requirements for the output and quality of the products of Baosteel, the No. 4 slab continuous caster designed by the Danieli Company of Italy was built. Since starting up in December, 2006, the casting machine has run smoothly in the aspects of production and quality control. It is equipped with advanced apparatus and technology, such as electric magnetic braking （EMBR） and soft reduction. Some operation indices have been continually improved, in order to ensure that slab quality meets the requirements of downstream products. Its total output reached 2.17 Mt in 2007. This study analyzes the operational indices and the slab quality.展开更多
An integration system was developed to satisfy the need of information integration in the process of designing, investment casting and monitoring aero-engine's turbo blade. The general architecture is detailed pre...An integration system was developed to satisfy the need of information integration in the process of designing, investment casting and monitoring aero-engine's turbo blade. The general architecture is detailed presented in this paper. The system mainly comprises of product master model, design information management, anti-deformation design of mould cavity, intelligence mould design and blade testing. The developed system can manage mould design and blade test data flow, optimize mould design process and achieve the goal of integration design.展开更多
基金supported by Guangdong Provincial & Ministry of Education IAR Project of China (Grant No. 2009A090100026)Guangxi Provincial Science and Technology Infrastructure Construction Project of China (Grant No. Guikeneng 0842006,09-007-05)
文摘Axiomatic design（AD） is a popular design method,and satisfying the independence axiom is the basis of AD.However,AD doesn＇t provide methods to decompose functions then keep them independent and to handle coupled design.A few of ways of handling coupled design are mainly passive resolutions when coupled design exists,but not efficient to each product design.Hence,this paper presents an innovative approach to design and decompose functions of complex products based on functional connections,aiming at actively avoiding functional coupling.By contrasting with component networks,four kinds of relations among functions are identified,including spatial,energy,material,and information connection.Then the definitions of these relations and the dominant connection are given.Based on the definitions,the principles of functional decomposition and design are developed,in which each non-leaf function is broken into sub functions centered on its dominant connection with avoidance of functional cross and coupling,and sequentially satisfies the independence axiom.Then the operational flow of the proposed approach is constructed.Determining the dominant connection of a function,decomposing the function into sub functions in terms of the dominant connection and reverse examination and optimization are planed as the core steps in each zigzagging.Input process output（IPO） analysis is introduced to obtain the dominant connection of a function,some rules for examining and optimizing the decomposition results reversely according to oriented object theory are presented as well.An illustrative example about the pouring function of squeeze casting equipments presented demonstrates how to use the proposed approach,and indicates its effectiveness.The proposed approach expands the principles of AD,constructs a guidance policy for independent functional design of complex products based on AD,and can help decrease or actively avoid coupled design and improve design efficiency.
文摘This study summarizes some serious disharmonious problems that ubiquitously exist in the casting residue recycling of steel plants, such as large land occupation, low operational efficiency, hidden hazards, huge resource and energy consumption, serious environmental pollution and so on. It analyzes the necessity of the on-line innovation and recycling based on the present situation of Baosteel. It states the innovation of the new grid technology and the achievements of its integrated application at Baosteel. It also summarizes and elaborates some green technology features of the treatment and the utilization of the Baosteel casting residue and the new grid technology, such as safety,energy-saving and environmental protection. In addition,it lays out the prospects for the development and application of the technology.
文摘In order to meet the developing requirements for the output and quality of the products of Baosteel, the No. 4 slab continuous caster designed by the Danieli Company of Italy was built. Since starting up in December, 2006, the casting machine has run smoothly in the aspects of production and quality control. It is equipped with advanced apparatus and technology, such as electric magnetic braking （EMBR） and soft reduction. Some operation indices have been continually improved, in order to ensure that slab quality meets the requirements of downstream products. Its total output reached 2.17 Mt in 2007. This study analyzes the operational indices and the slab quality.
基金National High-tech R&D Program (863 Program) (2006AA04Z144)Key Technologies R&D Program (2006BAF04B02).
文摘An integration system was developed to satisfy the need of information integration in the process of designing, investment casting and monitoring aero-engine's turbo blade. The general architecture is detailed presented in this paper. The system mainly comprises of product master model, design information management, anti-deformation design of mould cavity, intelligence mould design and blade testing. The developed system can manage mould design and blade test data flow, optimize mould design process and achieve the goal of integration design.
