The microstructure and mechanical properties of pulse metal inert-gas (MIG) welded dissimilar joints between 4 mm thick wrought 6061-T6 and cast A356-T6 aluminum alloy plates were investigated. The tensile strength ...The microstructure and mechanical properties of pulse metal inert-gas (MIG) welded dissimilar joints between 4 mm thick wrought 6061-T6 and cast A356-T6 aluminum alloy plates were investigated. The tensile strength of the joints reached 235 MPa, which is 83% of that of 6061 aluminum alloy, and then decreased with the increase of travel speed while keeping other welding parameters constant. The microstructure, composition and fractography of joints were examined by the optical microscopy (OM), scanning electron microscopy (SEM) and electron probe microanalysis (EPMA). Grain boundary liquation and segregation occurred in the partially melted zone (PMZ) on 6061 aluminum alloy side, and brittle Fe-rich phases were observed in partially melted zone on A356 aluminum alloy side. The minimum microhardness appeared in heat-affected zone (HAZ) near A356 aluminum alloy substrate. The samples during tensile test failed mainly in PMZ and HAZ on A356 aluminum alloy side through mixed fracture mode with quasi cleavage and dimples on fracture surface.展开更多
Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ) on stre...Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ) on stress concentration coefficient Kt at weld toe and fatigue life N were studied based on the finite element software ABAQUS/FE-SAFE,and the parametric equations were founded based on regression analysis of Origin software.The results show that weld edge transition arc radius r plays the most important role in stress concentration coefficient Kt as well as weld toe inclination angle 0.For the same inclination angle θ,stress concentration coefficient Kt decreases gradually with transition arc radius r increasing.With inclination angle θ increases,the effect of transition arc radius r on stress concentration factor Kt is increasing continuously,also the effect of change in stress concentration coefficient Kt caused by r on fatigue life N is increasing continuously.While in the case of same weld edge transition arc radius r,stress concentration coefficient Kt increases with inclination angle θincreasing.With transition arc radius r increases,the effect of inclination angle θ on stress concentration factor Kt is decreasing constantly,the effect of change in stress concentration coefficient Kt caused by θ on fatigue life N is decreasing constantly.The associated parametric equations have important instructive significance for the improvement of stress concentration degree and fatigue life of welded butt joint for train bogie.展开更多
Background: In low-income African countries, the demand and use of plastic surgery operations including abdominoplasty, liposuction and Brazilian butt lift (BBL) are increasing. The goal of this work is to present my ...Background: In low-income African countries, the demand and use of plastic surgery operations including abdominoplasty, liposuction and Brazilian butt lift (BBL) are increasing. The goal of this work is to present my experience and the challenges of this aesthetic plastic surgery among black African women. Material and Methods: A retrospective study was conducted about the abdominoplasties, liposuctions and Brazilian butt lift (BBL) which I operated in public and private hospitals at Kinshasa (Democratic Republic of Congo) in black African women. It covers a period of 13 years, going from December 1, 2010 to December 1, 2023. For this study, I had at least 6 months period (to Juin 1, 2024) to assess the occurrence of early and late postoperative complications. Results: I performed 84 abdominoplasties, 144 liposuctions and 23 Brazilian butt lifts (BBL). The average age at the time of abdominoplasty was 44 years with extremes ranging from 26 to 55 years and a concentration of cases (60.7%) in the age group of 40 to 49 years. The age group of 20 to 29 years old represented the lowest rate of requests for abdominoplasty (4.7%). Patients with a BMI of 30 to 2 were the majority (61.9%), followed by those between 25 to 2 (29.7%). 67.8% of patients were obese (BMI ≥ 30 kg/m2). The average age at the time of liposuction was 41 years with extremes ranging from 21 years to 69 years;and more than half of cases (68%) in the age group between 30 and 49 years. As for Brazilian butt lift (BBL), the average age was 33 years with extremes ranging from 24 to 42 years and a concentration of patients (91.3%) between 20 and 39 years. The immediate postoperative complications of abdominoplasties observed were: seroma in 7% of cases, hematoma and partial infection of the surgical site in 5% of cases. Pathological scars (hypertrophic, keloid) after abdominoplasties were observed in 9% of cases. The most common complication of liposuction was contour deformity. I observed 16 patients (11.1%) with soft-tissue depressions or elevations, s展开更多
Fracture propagation mechanisms in coalbed methane(CBM) reservoirs are very complex due to the development of the internal cleat system. In this paper, the characteristics of initiation and propagation of hydraulic fr...Fracture propagation mechanisms in coalbed methane(CBM) reservoirs are very complex due to the development of the internal cleat system. In this paper, the characteristics of initiation and propagation of hydraulic fractures in coal specimens at different angles between the face cleat and the maximum horizontal principal stress were investigated with hydraulic fracturing tests. The results indicate that the interactions between the hydraulic fractures and the cleat system have a major effect on fracture networks. "Step-like’’ fractures were formed in most experiments due to the existence of discontinuous butt cleats. The hydraulic fractures were more likely to divert or propagate along the butt cleat with an increase in the angles and a decrease in the horizontal principal stress difference. An increase in the injection rate and a decrease in the fracturing fluid viscosity were more conducive to fracture networks. In addition, the influence on fracture propagation of the residual coal fines in the wellbore was also studied. The existence of coal fines was an obstacle in fracturing, and no effective connection can be formed between fractures. The experimental investigation revealed the fracture propagation mechanisms and can provide guidance for hydraulic fracturing design of CBM reservoirs.展开更多
The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, ...The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, and sound welds were obtained at a rotation speed of 1000 r/min and a welding speed of 80 mm/min. Complicated microstructure was formed in the nugget, in which vortex-like pattern and lamella structure could be found. No intermetallic compounds were found in the nugget. The hardness distribution indicates that the hardness at the copper side of the nugget is higher than that at the aluminum alloy side, and the hardness at the bottom of the nugget is generally higher than that in other regions. The ultimate tensile strength and elongation of the dissimilar welds are 152 MPa and 6.3%, respectively. The fracture surface observation shows that the dissimilar joints fail with a ductile-brittle mixed fracture mode durin~ tensile test.展开更多
Laser-metal inert-gas(MIG)hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel.The microstructure and mechanical properties of the joint were studied.An excellent join...Laser-metal inert-gas(MIG)hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel.The microstructure and mechanical properties of the joint were studied.An excellent joint-section shape was achieved from good wettability on both sides of the stainless steel.Scanning electron microscopy,energy-dispersive spectroscopy and X-ray diffractometry indicated an intermetallic compound(IMC)layer at the 6061-T6/304 interface.The IMC thickness was controlled to be^2μm,which was attributed to the advantage of the laser-MIG hybrid method.Fe3Al dominated in the IMC layer at the interface between the stainless steel and the back reinforcement.The IMC layer in the remaining regions consisted mainly of Fe4Al13.A thinner IMC layer and better wettability on both sides of the stainless steel were obtained,because of the optimized energy distribution from a combination of a laser beam with a MIG arc.The average tensile strength of the joint with reinforcement using laser-MIG hybrid process was improved to be 174 MPa(60%of the 6061-T6 tensile strength),which was significantly higher than that of the joint by traditional MIG process.展开更多
An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The in...An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEM 'simulation. Meanwhile, the lost materials due to .splutter was resolved by using birth and death element. The result of analyzing data shows that the moddel in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.展开更多
Under the spirit of sustainable development, ‘lightweight’ has been gradually included into the vehicle design criterion by many manufacturers and used in automobile production. Following this trend, domestic wheel ...Under the spirit of sustainable development, ‘lightweight’ has been gradually included into the vehicle design criterion by many manufacturers and used in automobile production. Following this trend, domestic wheel suppliers also begin to study the technology of lightweight wheel. One way to achieve this goal is improving strength grade of the steel and optimizing the structure design in the field of steel wheels. But there are a few problems in flash butt welding process in the application of high strength steel, leading to high rejection rates. SW400 steel is a special high strength wheel steel developed by Benxi Steel. Taking SW400 steel as the research material, this article studys the feasibility of improving the properties of rim flash butt welded joints by adding preheating process.展开更多
Treating weld toes properly can improve the fatigue performance. Ultrasonic impact treatment (UIT) is a more effective and convenient method to enhance the fatigue strength of welded joints and suchlike structures. ...Treating weld toes properly can improve the fatigue performance. Ultrasonic impact treatment (UIT) is a more effective and convenient method to enhance the fatigue strength of welded joints and suchlike structures. Fatigue tests were conducted on the specimens made of X65 pipeline steel. The test specimens were investigated on the fatigue strength and the fatigue life at the same stress range level by comparing the ones peened by UIT with the others without the treatment: the fatigue strength of the specimens as UIT, 90% of the fatigue strength of the base mental, is increased by 38% compared with that of as welded only; the fatigue life of the ones as UIT is prolonged by 11 multiples of the ones as welded only.展开更多
In order to improve the bending load-carrying capacity (BLCC) of undermatched butt joint under three-point bending load, the influence of joint geometric parameters on stress concentration factors (SCF) at the wel...In order to improve the bending load-carrying capacity (BLCC) of undermatched butt joint under three-point bending load, the influence of joint geometric parameters on stress concentration factors (SCF) at the weld bottom center and the weld toe of uudermatched butt joint with single V-groove are studied respectively based on the finite element method in this paper. Results show that the reinforcement height and the cover pass width play decisive role in the BLCC for undermatched butt joint. BLCC of undermatched butt joint can be improved by choosing the appropriate joint geometric parameters.展开更多
The effects of parallel and angular butt designs with different gap widths on the microstructure and mechanical properties of the resultant magnesium joints in gas tungsten arc welding were investigated. The experimen...The effects of parallel and angular butt designs with different gap widths on the microstructure and mechanical properties of the resultant magnesium joints in gas tungsten arc welding were investigated. The experimental results displayed that the tensile strength of the joint made with angular butt joint and 0.3 ram-wide gap reached 266 MPa, the joint fractured through the heat-affected zone or base metal during tensile testing, and the microstructure examination showed that no macropore appeared in the fusion zone. However, macropores in diameter of larger than 200 micron occurred for other joint designs, the tensile strength of the resultant joints decreased, and the joints fractured through the fusion zone during tensile testing. The fracture surfaces were examined by scanning electron microscopy and the microhardness distribution in the joints was measured by using a Vickers microhardness tester.展开更多
Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate...Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.展开更多
Monolithic integration of four 1.55-μm-range InGaAsP/InP distributed feedback (DFB) lasers using varied ridge width with a 4 x 1-multimode-interference (MMI) optical combiner and a semiconductor optical amplifier...Monolithic integration of four 1.55-μm-range InGaAsP/InP distributed feedback (DFB) lasers using varied ridge width with a 4 x 1-multimode-interference (MMI) optical combiner and a semiconductor optical amplifier (SOA) is demon- strated. The average output power and the threshold current are 1.8 mW and 35 mA, respectively, when the injection current of the SOA is 100 mA, with a side mode suppression ratio (SMSR) exceeding 40 dB. The four channels have a 1-nm average channel spacing and can operate separately or simultaneously.展开更多
The fatigue properties of friction stir welded (FSW) butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM2OOK2-070-IA fatigue testing machin...The fatigue properties of friction stir welded (FSW) butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM2OOK2-070-IA fatigue testing machine for both FSW butt joint and base metal specimens. The fatigue fractures were observed and analyzed using a scanning electron microscope of JSM-6063LA type. The experimental results show that the fatigue performance of the FSW butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (2 x 106) of base metal and welded butt joint is about 77.44 MPa and 49. 91 MPa, respectively. The conditional fatigue limit (2 x 106 ) of the welded butt joint is 64.45% of that of base metal. The main reasons are that the welding can lead to stress concentration in the flash area, tensile welding residual stress in the welded joint( The residual stress value was 30. 5 MPa), as well as the grain size is not uniform in the heat-affected zone. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, the fracture type of the FSW butt joint belongs to a brittle fracture.展开更多
基金financially supported by the National Natural Science Foundation of China(No.51374048)the Fundamental Research Funds for the Central Universities(No.DUT16RC(3)009)
文摘The microstructure and mechanical properties of pulse metal inert-gas (MIG) welded dissimilar joints between 4 mm thick wrought 6061-T6 and cast A356-T6 aluminum alloy plates were investigated. The tensile strength of the joints reached 235 MPa, which is 83% of that of 6061 aluminum alloy, and then decreased with the increase of travel speed while keeping other welding parameters constant. The microstructure, composition and fractography of joints were examined by the optical microscopy (OM), scanning electron microscopy (SEM) and electron probe microanalysis (EPMA). Grain boundary liquation and segregation occurred in the partially melted zone (PMZ) on 6061 aluminum alloy side, and brittle Fe-rich phases were observed in partially melted zone on A356 aluminum alloy side. The minimum microhardness appeared in heat-affected zone (HAZ) near A356 aluminum alloy substrate. The samples during tensile test failed mainly in PMZ and HAZ on A356 aluminum alloy side through mixed fracture mode with quasi cleavage and dimples on fracture surface.
基金supported by the National Natural Science Foundation of China(No.51365014)Natural Science Foundation of Jiangxi Province(No.20151BAB206007)
文摘Stress concentration has a significant effect on fatigue properties of welded butt joint of bogie.The influences of joint geometric parameters {weld edge transition arc radius r,weld toe inclination angle θ) on stress concentration coefficient Kt at weld toe and fatigue life N were studied based on the finite element software ABAQUS/FE-SAFE,and the parametric equations were founded based on regression analysis of Origin software.The results show that weld edge transition arc radius r plays the most important role in stress concentration coefficient Kt as well as weld toe inclination angle 0.For the same inclination angle θ,stress concentration coefficient Kt decreases gradually with transition arc radius r increasing.With inclination angle θ increases,the effect of transition arc radius r on stress concentration factor Kt is increasing continuously,also the effect of change in stress concentration coefficient Kt caused by r on fatigue life N is increasing continuously.While in the case of same weld edge transition arc radius r,stress concentration coefficient Kt increases with inclination angle θincreasing.With transition arc radius r increases,the effect of inclination angle θ on stress concentration factor Kt is decreasing constantly,the effect of change in stress concentration coefficient Kt caused by θ on fatigue life N is decreasing constantly.The associated parametric equations have important instructive significance for the improvement of stress concentration degree and fatigue life of welded butt joint for train bogie.
文摘Background: In low-income African countries, the demand and use of plastic surgery operations including abdominoplasty, liposuction and Brazilian butt lift (BBL) are increasing. The goal of this work is to present my experience and the challenges of this aesthetic plastic surgery among black African women. Material and Methods: A retrospective study was conducted about the abdominoplasties, liposuctions and Brazilian butt lift (BBL) which I operated in public and private hospitals at Kinshasa (Democratic Republic of Congo) in black African women. It covers a period of 13 years, going from December 1, 2010 to December 1, 2023. For this study, I had at least 6 months period (to Juin 1, 2024) to assess the occurrence of early and late postoperative complications. Results: I performed 84 abdominoplasties, 144 liposuctions and 23 Brazilian butt lifts (BBL). The average age at the time of abdominoplasty was 44 years with extremes ranging from 26 to 55 years and a concentration of cases (60.7%) in the age group of 40 to 49 years. The age group of 20 to 29 years old represented the lowest rate of requests for abdominoplasty (4.7%). Patients with a BMI of 30 to 2 were the majority (61.9%), followed by those between 25 to 2 (29.7%). 67.8% of patients were obese (BMI ≥ 30 kg/m2). The average age at the time of liposuction was 41 years with extremes ranging from 21 years to 69 years;and more than half of cases (68%) in the age group between 30 and 49 years. As for Brazilian butt lift (BBL), the average age was 33 years with extremes ranging from 24 to 42 years and a concentration of patients (91.3%) between 20 and 39 years. The immediate postoperative complications of abdominoplasties observed were: seroma in 7% of cases, hematoma and partial infection of the surgical site in 5% of cases. Pathological scars (hypertrophic, keloid) after abdominoplasties were observed in 9% of cases. The most common complication of liposuction was contour deformity. I observed 16 patients (11.1%) with soft-tissue depressions or elevations, s
基金funded by the National Science and Technology Major Project of China (2016ZX05046004-003)Northeast Petroleum University Innovation Foundation for Postgraduate (YJSCX2017-010NEPU and YJSCX2017-009NEPU)
文摘Fracture propagation mechanisms in coalbed methane(CBM) reservoirs are very complex due to the development of the internal cleat system. In this paper, the characteristics of initiation and propagation of hydraulic fractures in coal specimens at different angles between the face cleat and the maximum horizontal principal stress were investigated with hydraulic fracturing tests. The results indicate that the interactions between the hydraulic fractures and the cleat system have a major effect on fracture networks. "Step-like’’ fractures were formed in most experiments due to the existence of discontinuous butt cleats. The hydraulic fractures were more likely to divert or propagate along the butt cleat with an increase in the angles and a decrease in the horizontal principal stress difference. An increase in the injection rate and a decrease in the fracturing fluid viscosity were more conducive to fracture networks. In addition, the influence on fracture propagation of the residual coal fines in the wellbore was also studied. The existence of coal fines was an obstacle in fracturing, and no effective connection can be formed between fractures. The experimental investigation revealed the fracture propagation mechanisms and can provide guidance for hydraulic fracturing design of CBM reservoirs.
基金Project (2009ZM0264) supported by the Fundamental Research Funds for the Central Universities,China
文摘The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, and sound welds were obtained at a rotation speed of 1000 r/min and a welding speed of 80 mm/min. Complicated microstructure was formed in the nugget, in which vortex-like pattern and lamella structure could be found. No intermetallic compounds were found in the nugget. The hardness distribution indicates that the hardness at the copper side of the nugget is higher than that at the aluminum alloy side, and the hardness at the bottom of the nugget is generally higher than that in other regions. The ultimate tensile strength and elongation of the dissimilar welds are 152 MPa and 6.3%, respectively. The fracture surface observation shows that the dissimilar joints fail with a ductile-brittle mixed fracture mode durin~ tensile test.
基金Project(51405398) supported by the National Natural Science Foundation of China
文摘Laser-metal inert-gas(MIG)hybrid welding-brazing was applied to the butt joint of 6061-T6 aluminum alloy and 304 stainless steel.The microstructure and mechanical properties of the joint were studied.An excellent joint-section shape was achieved from good wettability on both sides of the stainless steel.Scanning electron microscopy,energy-dispersive spectroscopy and X-ray diffractometry indicated an intermetallic compound(IMC)layer at the 6061-T6/304 interface.The IMC thickness was controlled to be^2μm,which was attributed to the advantage of the laser-MIG hybrid method.Fe3Al dominated in the IMC layer at the interface between the stainless steel and the back reinforcement.The IMC layer in the remaining regions consisted mainly of Fe4Al13.A thinner IMC layer and better wettability on both sides of the stainless steel were obtained,because of the optimized energy distribution from a combination of a laser beam with a MIG arc.The average tensile strength of the joint with reinforcement using laser-MIG hybrid process was improved to be 174 MPa(60%of the 6061-T6 tensile strength),which was significantly higher than that of the joint by traditional MIG process.
文摘An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEM 'simulation. Meanwhile, the lost materials due to .splutter was resolved by using birth and death element. The result of analyzing data shows that the moddel in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.
基金supported by the Key Science and Technology of Jilin Province(Grant No.20140204070GX)
文摘Under the spirit of sustainable development, ‘lightweight’ has been gradually included into the vehicle design criterion by many manufacturers and used in automobile production. Following this trend, domestic wheel suppliers also begin to study the technology of lightweight wheel. One way to achieve this goal is improving strength grade of the steel and optimizing the structure design in the field of steel wheels. But there are a few problems in flash butt welding process in the application of high strength steel, leading to high rejection rates. SW400 steel is a special high strength wheel steel developed by Benxi Steel. Taking SW400 steel as the research material, this article studys the feasibility of improving the properties of rim flash butt welded joints by adding preheating process.
文摘Treating weld toes properly can improve the fatigue performance. Ultrasonic impact treatment (UIT) is a more effective and convenient method to enhance the fatigue strength of welded joints and suchlike structures. Fatigue tests were conducted on the specimens made of X65 pipeline steel. The test specimens were investigated on the fatigue strength and the fatigue life at the same stress range level by comparing the ones peened by UIT with the others without the treatment: the fatigue strength of the specimens as UIT, 90% of the fatigue strength of the base mental, is increased by 38% compared with that of as welded only; the fatigue life of the ones as UIT is prolonged by 11 multiples of the ones as welded only.
基金The authors are grateful to be financially supported by Projects of Natural Science Foundation of Heilongjiang Province (No. E201458) , State Key Lab of Advanced Welding and Joining, Har- bin Institute of Technology (AWJ-M13-14) and Hei longjiang Prov- ince Department of Education (12541679).
文摘In order to improve the bending load-carrying capacity (BLCC) of undermatched butt joint under three-point bending load, the influence of joint geometric parameters on stress concentration factors (SCF) at the weld bottom center and the weld toe of uudermatched butt joint with single V-groove are studied respectively based on the finite element method in this paper. Results show that the reinforcement height and the cover pass width play decisive role in the BLCC for undermatched butt joint. BLCC of undermatched butt joint can be improved by choosing the appropriate joint geometric parameters.
基金supported by the State Key Lab of Advanced Welding and Joining,Harbin Institute of Technology (Project No.09009)
文摘The effects of parallel and angular butt designs with different gap widths on the microstructure and mechanical properties of the resultant magnesium joints in gas tungsten arc welding were investigated. The experimental results displayed that the tensile strength of the joint made with angular butt joint and 0.3 ram-wide gap reached 266 MPa, the joint fractured through the heat-affected zone or base metal during tensile testing, and the microstructure examination showed that no macropore appeared in the fusion zone. However, macropores in diameter of larger than 200 micron occurred for other joint designs, the tensile strength of the resultant joints decreased, and the joints fractured through the fusion zone during tensile testing. The fracture surfaces were examined by scanning electron microscopy and the microhardness distribution in the joints was measured by using a Vickers microhardness tester.
文摘Conventional fusion arc welding of high-strength quenched and tempered steel can be improved through the use of non-conventional laser beam welding. This article presents the investigations of autogenous bead on plate and butt CO<sub>2</sub> Laser Welding (LW) of 7 mm thick high-strength quenched and tempered low alloy SM570 (JIS) steel plates. The influence of laser welding parameters, mainly welding speed, defocusing distance and shielding gas flow rate on the weld profile, i.e., weld zone penetration depth and width, microstructure and mechanical properties of welded joints was determined. All welded joints showed smooth and uniform weld beads free from superficial porosity and undercuts. The selected best welding conditions were a laser power of 5.0 kW, welding speed of 500 mm/min, argon gas shielding flow rate of 30 L/min and a defocusing distance of -0.5 mm. It was observed that these conditions gave complete penetration and minimized the width of the weld bead. The microstructure of the welded joints was evaluated by light optical microscopy. The weld metal (WM) and heat-affected zone (HAZ) near weld metal achieved maximum hardness (355 HV). The tensile fractured samples showed the ductile mode of failure and ultimate tensile strength of 580 MPa.
基金Project supported by the National High Technology Research and Pevelopment Program of China (Grant Nos. 2011AA010303 and 2012AA012203)the National Basic Research Program of China (Grant No. 2011CB301702)the National Natural Science Foundation of China (Grant Nos. 61021003 and 61090392)
文摘Monolithic integration of four 1.55-μm-range InGaAsP/InP distributed feedback (DFB) lasers using varied ridge width with a 4 x 1-multimode-interference (MMI) optical combiner and a semiconductor optical amplifier (SOA) is demon- strated. The average output power and the threshold current are 1.8 mW and 35 mA, respectively, when the injection current of the SOA is 100 mA, with a side mode suppression ratio (SMSR) exceeding 40 dB. The four channels have a 1-nm average channel spacing and can operate separately or simultaneously.
基金supported by the National Natural Science Foundation(No.51265013)the Natural Science Foundation of Jiangxi Province(No.20151BAB206007)
文摘The fatigue properties of friction stir welded (FSW) butt joint and base metal of MB8 magnesium alloy were investigated. The comparative fatigue tests were carried out using EHF-EM2OOK2-070-IA fatigue testing machine for both FSW butt joint and base metal specimens. The fatigue fractures were observed and analyzed using a scanning electron microscope of JSM-6063LA type. The experimental results show that the fatigue performance of the FSW butt joint of MB8 magnesium alloy is sharply decreased. The conditional fatigue limit (2 x 106) of base metal and welded butt joint is about 77.44 MPa and 49. 91 MPa, respectively. The conditional fatigue limit (2 x 106 ) of the welded butt joint is 64.45% of that of base metal. The main reasons are that the welding can lead to stress concentration in the flash area, tensile welding residual stress in the welded joint( The residual stress value was 30. 5 MPa), as well as the grain size is not uniform in the heat-affected zone. The cleavage steps or quasi-cleavage patterns present on the fatigue fracture surface, the fracture type of the FSW butt joint belongs to a brittle fracture.