Because of descriptive nonlinearity and computational inefficiency,topology optimization with fatigue life under aperiodic loads has developed slowly.A fatigue constraint topology optimization method based on bidirect...Because of descriptive nonlinearity and computational inefficiency,topology optimization with fatigue life under aperiodic loads has developed slowly.A fatigue constraint topology optimization method based on bidirectional evolutionary structural optimization(BESO)under an aperiodic load is proposed in this paper.In viewof the severe nonlinearity of fatigue damagewith respect to design variables,effective stress cycles are extracted through transient dynamic analysis.Based on the Miner cumulative damage theory and life requirements,a fatigue constraint is first quantified and then transformed into a stress problem.Then,a normalized termination criterion is proposed by approximatemaximum stress measured by global stress using a P-normaggregation function.Finally,optimization examples show that the proposed algorithm can not only meet the requirements of fatigue life but also obtain a reasonable configuration.展开更多
采煤机摇臂壳体是采煤机的重要部件及薄弱环节,其寿命直接影响采煤机的工作性能。为研究采煤机截割复杂煤层时滚筒所受载荷对其摇臂壳体寿命的影响,以MG325型采煤机截割兖州矿区杨村煤矿17层含夹矸煤壁为工程背景,通过虚拟样机技术和离...采煤机摇臂壳体是采煤机的重要部件及薄弱环节,其寿命直接影响采煤机的工作性能。为研究采煤机截割复杂煤层时滚筒所受载荷对其摇臂壳体寿命的影响,以MG325型采煤机截割兖州矿区杨村煤矿17层含夹矸煤壁为工程背景,通过虚拟样机技术和离散单元法-多柔体动力学(Discrete Element Method-Multi Flexible Body Dynamics,DEM-MFBD)双向耦合技术,利用离散元仿真软件EDEM和多体系统动力学仿真软件RecurDyn,基于实际工况获得采煤机螺旋滚筒的外负载。在RecurDyn仿真平台中,建立采煤机摇臂三维实体模型并进行边界条件的设置及摇臂壳体的柔性化,通过软件本身的Durability疲劳耐久分析模块,计算摇臂壳体的疲劳寿命。利用专业绘图软件Origin绘制2个软件后处理的载荷曲线图,发现其走势较为一致,其后处理数据均值,标准差等相接近,证明两者耦合效果较好。结果表明:MG325型采煤机以滚筒转速83.5 r/min,截深600 mm,牵引速度5 m/min截割复杂煤层时,滚筒所受载荷具有较为强烈的载荷波动现象,由等效应力云图可得摇臂壳体的最大等效应力为230.51 MPa,且应力较大处集中位于壳体的各个齿轮轴孔处、凹槽处以及上下耳过渡处,经应力疲劳分析后得其最小寿命位于壳体的齿轮轴孔处,循环次数为8.3215×10~6次。本研究方法可为复杂条件下工矿装备大型结构件的优化设计提供参考。展开更多
基金Chinese National Natural Science Foundation(No.51890881)Science and Technology Project of Hebei Education Department(Nos.ZD2020156,QN2018228).
文摘Because of descriptive nonlinearity and computational inefficiency,topology optimization with fatigue life under aperiodic loads has developed slowly.A fatigue constraint topology optimization method based on bidirectional evolutionary structural optimization(BESO)under an aperiodic load is proposed in this paper.In viewof the severe nonlinearity of fatigue damagewith respect to design variables,effective stress cycles are extracted through transient dynamic analysis.Based on the Miner cumulative damage theory and life requirements,a fatigue constraint is first quantified and then transformed into a stress problem.Then,a normalized termination criterion is proposed by approximatemaximum stress measured by global stress using a P-normaggregation function.Finally,optimization examples show that the proposed algorithm can not only meet the requirements of fatigue life but also obtain a reasonable configuration.
文摘采煤机摇臂壳体是采煤机的重要部件及薄弱环节,其寿命直接影响采煤机的工作性能。为研究采煤机截割复杂煤层时滚筒所受载荷对其摇臂壳体寿命的影响,以MG325型采煤机截割兖州矿区杨村煤矿17层含夹矸煤壁为工程背景,通过虚拟样机技术和离散单元法-多柔体动力学(Discrete Element Method-Multi Flexible Body Dynamics,DEM-MFBD)双向耦合技术,利用离散元仿真软件EDEM和多体系统动力学仿真软件RecurDyn,基于实际工况获得采煤机螺旋滚筒的外负载。在RecurDyn仿真平台中,建立采煤机摇臂三维实体模型并进行边界条件的设置及摇臂壳体的柔性化,通过软件本身的Durability疲劳耐久分析模块,计算摇臂壳体的疲劳寿命。利用专业绘图软件Origin绘制2个软件后处理的载荷曲线图,发现其走势较为一致,其后处理数据均值,标准差等相接近,证明两者耦合效果较好。结果表明:MG325型采煤机以滚筒转速83.5 r/min,截深600 mm,牵引速度5 m/min截割复杂煤层时,滚筒所受载荷具有较为强烈的载荷波动现象,由等效应力云图可得摇臂壳体的最大等效应力为230.51 MPa,且应力较大处集中位于壳体的各个齿轮轴孔处、凹槽处以及上下耳过渡处,经应力疲劳分析后得其最小寿命位于壳体的齿轮轴孔处,循环次数为8.3215×10~6次。本研究方法可为复杂条件下工矿装备大型结构件的优化设计提供参考。
