In this paper, the manufacturing and testing procedures to make large off-axis aspherical mirrors are presented. The difficulties in polishing and testing for both circular aperture and rectangular aperture mirrors ar...In this paper, the manufacturing and testing procedures to make large off-axis aspherical mirrors are presented. The difficulties in polishing and testing for both circular aperture and rectangular aperture mirrors are previewed, and a possible solution is given. The two mirrors have been polished by means of CCOS, and the final accuracy is 25nm rms for 770mm×210mm rectangular mirror and 20nm rms for φ600mm circular mirror. These results just meet the optical tolerances specified by the designer, and the manufacturing and testing procedures presented here show good ability to make the large off-axis aspherical mirrors.展开更多
Several recent business reports have described the global growth in demand for optical and photonic components,paralleled by technical reports on the growing shortage of skilled manufacturing staff to meet this demand...Several recent business reports have described the global growth in demand for optical and photonic components,paralleled by technical reports on the growing shortage of skilled manufacturing staff to meet this demand.It is remarkable that producing ultraprecision surfaces remains so dependent on people,in contrast to other sectors of the economy,e.g.,car manufacturing.Clearly,training can play some role,but ultimately,only process automation can provide the solution.This paper explores why automation is a challenge and summarizes multidisciplinary work aiming to assemble the building blocks required to realize automation.展开更多
文摘In this paper, the manufacturing and testing procedures to make large off-axis aspherical mirrors are presented. The difficulties in polishing and testing for both circular aperture and rectangular aperture mirrors are previewed, and a possible solution is given. The two mirrors have been polished by means of CCOS, and the final accuracy is 25nm rms for 770mm×210mm rectangular mirror and 20nm rms for φ600mm circular mirror. These results just meet the optical tolerances specified by the designer, and the manufacturing and testing procedures presented here show good ability to make the large off-axis aspherical mirrors.
基金Funding was provided by Engineering and Physical Sciences Research Council(Grant Nos.EP/V029304/1,EP/V029274/1,EP/V029266/1,EP/V029401/1)Innovate UK(Grant No.10029272).
文摘Several recent business reports have described the global growth in demand for optical and photonic components,paralleled by technical reports on the growing shortage of skilled manufacturing staff to meet this demand.It is remarkable that producing ultraprecision surfaces remains so dependent on people,in contrast to other sectors of the economy,e.g.,car manufacturing.Clearly,training can play some role,but ultimately,only process automation can provide the solution.This paper explores why automation is a challenge and summarizes multidisciplinary work aiming to assemble the building blocks required to realize automation.
