In the application of WE43,it is found that Y_(2)O_(3)inclusion formed in the process of casting seriously reduced the mechanical properties of the products.The reduction of the mechanical properties is even more dist...In the application of WE43,it is found that Y_(2)O_(3)inclusion formed in the process of casting seriously reduced the mechanical properties of the products.The reduction of the mechanical properties is even more distinct when it comes to the application in the thin walled complex-precision castings.In order to decrease the Y_(2)O_(3)inclusions,Gd element was used to replace part of the Y element in Mg-Y-RE series alloys.The effect of Y content(Mg-x Y-1Gd-2Nd-0.5Zn-0.5Zr)and Y/Gd ratio(Mg-x Y-(5-x)Gd-2Nd-0.5Zn-0.5Zr)on the microstructure and mechanical properties of Mg-Y-RE alloys were investigated in this paper.With decreasing Y content,the grain size of the alloys increased,both ultimate tensile strength(UTS)and yield strength(YS)of alloys decreased monotonically.Replacing part of Y content with Gd and keeping the total rare earth content unchanged,the low Y content Mg-2Y-3Gd-2Nd-0.5Zn-0.5Zr alloy showed the same mechanical properties as the high Y content Mg-4Y-1Gd-2Nd-0.5Zn-0.5Zr alloy at both room and elevated temperatures.After solution treatment at 525°C for 8 h and aging treatment at 225°C for 10 h,the UTS,YS and elongation(ε)of Mg-2Y-3Gd-2Nd-0.5Zn-0.5Zr alloy reached 281.7 MPa,198 MPa and 11.1%at room temperature,and 216.7 MPa,171.6 MPa and 16.1%at 250°C.The new low Y content Mg-2Y-2Nd-3Gd-0.5Zn-0.5Zr alloy is expected to replace the high Y content WE43 alloys,which can be used in the complex thin-walled parts of aviation products.展开更多
The formability of aluminum alloy AA7075 at elevated temperature was investigated through experiment. Stress-strain relationship at different temperatures and forming speeds were investigated through tensile testing. ...The formability of aluminum alloy AA7075 at elevated temperature was investigated through experiment. Stress-strain relationship at different temperatures and forming speeds were investigated through tensile testing. Deep drawing and stretch formability were also tested through limiting drawing ratio （LDR） and limiting dome height （LDH） tests. Finally, post forming mechanical property testing was conducted to investigate the effects of exposure to warm forming temperatures on the mechanical properties. Results show that deep drawing and stretch formability of AA7075 can be significantly improved when the blank is heated to 140-220 °C. At temperature over 260 °C, formability and post forming mechanical properties begin to decrease due to the effect of the heating and forming processes on the material＇s temper.展开更多
The phase constituent evolution of Mg-Zn-Y-Zr alloys with the mole ratio of Y to Zn both in the as-cast and as-annealed states at the Mg-rich corner was investigated by XRD and SEM/EDS analysis and was further explain...The phase constituent evolution of Mg-Zn-Y-Zr alloys with the mole ratio of Y to Zn both in the as-cast and as-annealed states at the Mg-rich corner was investigated by XRD and SEM/EDS analysis and was further explained from the ternary phase diagram calculation. The results show that the formation of the secondary phases in Mg-Zn-Y-Zr alloys firmly depends on the mole ratio of Y to Zn, and X （Mg 12 YZn）-phase, W （Mg 3 Y 2 Zn 3 ）-phase and I （Mg 3 YZn 6 ）-phase come out in sequence as the ratio of Y to Zn decreases. The mole ratios of Y to Zn with the corresponding phase constituent are suggested quantitatively as follows： the phase constituent is α-Mg ＋ I when the mole ratio of Y to Zn is about 0.164; α-Mg ＋ I ＋W when the mole ratio of Y to Zn is in the range of 0.164 0.33;α-Mg ＋W when the mole ratio of Y to Zn is about 0.33; α-Mg ＋W＋X when the mole ratio of Y to Zn is in the range of 0.33 1.32; and α-Mg ＋X when the mole ratio of Y to Zn is about 1.32. The results also offer a guideline for alloy selection and alloy design in Mg-Zn-Y-Zr system.展开更多
To develop super-high strength Al-Li alloy,the microstructures and mechanical properties of Mg,Ag and Zn microalloyed Al-（3.2-3.8）Cu-（1.0-1.4）Li alloys（mass fraction） with T8 temper were studied.The results show...To develop super-high strength Al-Li alloy,the microstructures and mechanical properties of Mg,Ag and Zn microalloyed Al-（3.2-3.8）Cu-（1.0-1.4）Li alloys（mass fraction） with T8 temper were studied.The results showed that 1%of lower Li content restricted the strengthening effect of increasing Cu content,while simultaneous increase in Cu and Li contents contributed effectively to the enhancement of strength.The alloys were mainly strengthened by plenty of fine and well dispersed TI（Al2CuLi）precipitates.There were also some minor precipitates of θ＇（Al2Cu） and δ＇（Al3Li）,which became less in number density,even disappeared during the aging process.Meanwhile,higher Li content favored the formation θ＇ and δ＇ and a small amount of S＂（Al2CuMg） phases.In addition,strengthening effect and microstructure variation were analyzed through total non-solution mole fraction of Cu and Li and their mole ratio.To obtain Al-Li alloy with super-high strength,the total mole fractions of Cu and Li should be increased,and their mole ratios should also be kept at a certain high level.展开更多
The realization way of snake rolling was introduced. Flow velocity, strain and stress distribution of 7075 aluminum alloy plate during snake rolling and symmetrical rolling were analyzed in Deform 3D. Effects of veloc...The realization way of snake rolling was introduced. Flow velocity, strain and stress distribution of 7075 aluminum alloy plate during snake rolling and symmetrical rolling were analyzed in Deform 3D. Effects of velocity ratio, offset distance between two rolls and pass reduction on the distribution of equivalent strain and shear strain were analyzed. The results show that flow velocity and equivalent strain on the lower layer of the plate are larger than those of the upper layer because of the larger velocity of the lower roll and the gap is increased with the increase of velocity ratio and pass reduction. The shear strain of roiling direction in the center point is almost zero during symmetrical rolling, while it is much larger during snake rolling because of the existence of rub zone. The shear strain is increased with the increase of velocity ratio, offset distance and pass reduction. This additional shear strain is beneficial to improve the in_homogeneous strain distribution.展开更多
The effect of extrusion ratio on microstructure and mechanical properties of as-extruded Mg-6Sn-2Zn-1Ca （TZX621）（mass fraction, %） alloy was investigated. It is found that incomplete dynamic recrystallization （DR...The effect of extrusion ratio on microstructure and mechanical properties of as-extruded Mg-6Sn-2Zn-1Ca （TZX621）（mass fraction, %） alloy was investigated. It is found that incomplete dynamic recrystallization （DRX） took place in as-extrudedTZX621 alloy. As the extrusion ratio was increased from 6 to 16, both fraction of un-DRXed grains and average size of DRXedgrains in as-extruded TZX621 alloy decreased and the basal texture was weakened. Coarse CaMgSn phase was broken into particlesand fine Mg2Sn phase precipitated from α-Mg matrix during hot extrusion. Yield strength, ultimate tensile strength and elongation ofas-extruded TZX621 alloy with extrusion ratio of 16 reached 226.9 MPa, 295.6 MPa and 18.1%, which were improved by 36.0%,17.7% and 13.5%, respectively, compared to those of as-extruded TZX621 alloy with extrusion ratio of 6.展开更多
The effects of different proportions of La and Y elements in the A-side on the structure and properties of A_(2)B_(7)-type La-Y-Ni hydrogen storage alloys were investigated.The(La,Y)_(2)Ni_(7)hydrogen storage alloys w...The effects of different proportions of La and Y elements in the A-side on the structure and properties of A_(2)B_(7)-type La-Y-Ni hydrogen storage alloys were investigated.The(La,Y)_(2)Ni_(7)hydrogen storage alloys with different La/Y ratios were prepared by sintering the Y_(2)Ni_(4)precursor and different AB_(5)-type precursors at 1298 K for 5 h and subsequently annealed for 20 h at 1248 K.All the alloys only contain Ce_(2)Ni_(7)(2H-type)and Gd_(2)Co_(7)(3R-type)phases with different mass ratios.As the La/Y ratio decreases,the cell volume of the two phases declines and the corresponding plateau pressure gradually increases.As the proportion of Y in the alloy increases,the hydrogen storage capacity increases gradually from 1.309 wt%(La/Y=1/1)to 1.713 wt%(La/Y=1/5)and the high-rate discharge(HRD1500)ability of the alloy electrodes increases gradually from 62.7%(La/Y=1/1)to 88.6%(La/Y=1/5).The hydrogen diffusion rate in the bulk of the alloy is the controlling step of hydriding/dehydriding kinetics.The Y ele ment can effectively inhibit the hydrogen-induced amorphous(HIA)of La-Y-Ni alloys,but the poor stability of the Y element in alkaline KOH aqueous solution leads to a decrease in the electrochemical cyclic stability with increasing Y content.展开更多
Deep drawing is one of the most important processes for forming sheet metal parts.It is widely used for mass production of cup shapes in automobile,aerospace and packaging industries.Cup drawing,besides its importance...Deep drawing is one of the most important processes for forming sheet metal parts.It is widely used for mass production of cup shapes in automobile,aerospace and packaging industries.Cup drawing,besides its importance as forming process,also serves as a basic test for the sheet metal formability.The effect of equipment and tooling parameters results in complex deformation mechanism.Existence of thickness variation in the formed part may cause stress concentration and may lead to acceleration of damage.Using TAGUCHI's signal-to-noise ratio,it is determined that the die shoulder radius has major influence followed by blank holder force and punch nose radius on the thickness distribution of the deep drawn cup of AA 6061 sheet.The optimum levels of the above three factors,for the most even wall thickness distribution,are found to be punch nose radius of 3 mm,die shoulder radius of 8 mm and blank holder force of 4 kN.展开更多
基金This work is supported by National Natural Science Foundation of China(No.51775334,51771115)National Key Research and Development Program of China(No.2016YFB0301004)+1 种基金National Science and Technology Ma-jor Project(No.2017ZX04006001)Science Innovation Foundation of Shanghai Academy of Spaceflight Technology(No.SAST2016048).
文摘In the application of WE43,it is found that Y_(2)O_(3)inclusion formed in the process of casting seriously reduced the mechanical properties of the products.The reduction of the mechanical properties is even more distinct when it comes to the application in the thin walled complex-precision castings.In order to decrease the Y_(2)O_(3)inclusions,Gd element was used to replace part of the Y element in Mg-Y-RE series alloys.The effect of Y content(Mg-x Y-1Gd-2Nd-0.5Zn-0.5Zr)and Y/Gd ratio(Mg-x Y-(5-x)Gd-2Nd-0.5Zn-0.5Zr)on the microstructure and mechanical properties of Mg-Y-RE alloys were investigated in this paper.With decreasing Y content,the grain size of the alloys increased,both ultimate tensile strength(UTS)and yield strength(YS)of alloys decreased monotonically.Replacing part of Y content with Gd and keeping the total rare earth content unchanged,the low Y content Mg-2Y-3Gd-2Nd-0.5Zn-0.5Zr alloy showed the same mechanical properties as the high Y content Mg-4Y-1Gd-2Nd-0.5Zn-0.5Zr alloy at both room and elevated temperatures.After solution treatment at 525°C for 8 h and aging treatment at 225°C for 10 h,the UTS,YS and elongation(ε)of Mg-2Y-3Gd-2Nd-0.5Zn-0.5Zr alloy reached 281.7 MPa,198 MPa and 11.1%at room temperature,and 216.7 MPa,171.6 MPa and 16.1%at 250°C.The new low Y content Mg-2Y-2Nd-3Gd-0.5Zn-0.5Zr alloy is expected to replace the high Y content WE43 alloys,which can be used in the complex thin-walled parts of aviation products.
文摘The formability of aluminum alloy AA7075 at elevated temperature was investigated through experiment. Stress-strain relationship at different temperatures and forming speeds were investigated through tensile testing. Deep drawing and stretch formability were also tested through limiting drawing ratio （LDR） and limiting dome height （LDH） tests. Finally, post forming mechanical property testing was conducted to investigate the effects of exposure to warm forming temperatures on the mechanical properties. Results show that deep drawing and stretch formability of AA7075 can be significantly improved when the blank is heated to 140-220 °C. At temperature over 260 °C, formability and post forming mechanical properties begin to decrease due to the effect of the heating and forming processes on the material＇s temper.
基金Project(50725413)supported by the National Natural Science Foundation of China
文摘The phase constituent evolution of Mg-Zn-Y-Zr alloys with the mole ratio of Y to Zn both in the as-cast and as-annealed states at the Mg-rich corner was investigated by XRD and SEM/EDS analysis and was further explained from the ternary phase diagram calculation. The results show that the formation of the secondary phases in Mg-Zn-Y-Zr alloys firmly depends on the mole ratio of Y to Zn, and X （Mg 12 YZn）-phase, W （Mg 3 Y 2 Zn 3 ）-phase and I （Mg 3 YZn 6 ）-phase come out in sequence as the ratio of Y to Zn decreases. The mole ratios of Y to Zn with the corresponding phase constituent are suggested quantitatively as follows： the phase constituent is α-Mg ＋ I when the mole ratio of Y to Zn is about 0.164; α-Mg ＋ I ＋W when the mole ratio of Y to Zn is in the range of 0.164 0.33;α-Mg ＋W when the mole ratio of Y to Zn is about 0.33; α-Mg ＋W＋X when the mole ratio of Y to Zn is in the range of 0.33 1.32; and α-Mg ＋X when the mole ratio of Y to Zn is about 1.32. The results also offer a guideline for alloy selection and alloy design in Mg-Zn-Y-Zr system.
基金Project(2013AA032401)supported by the National High-tech Research and Development Program of ChinaProject(2013JSJJ 001)supported by Teacher's Research Foundation of Central South University,China
文摘To develop super-high strength Al-Li alloy,the microstructures and mechanical properties of Mg,Ag and Zn microalloyed Al-（3.2-3.8）Cu-（1.0-1.4）Li alloys（mass fraction） with T8 temper were studied.The results showed that 1%of lower Li content restricted the strengthening effect of increasing Cu content,while simultaneous increase in Cu and Li contents contributed effectively to the enhancement of strength.The alloys were mainly strengthened by plenty of fine and well dispersed TI（Al2CuLi）precipitates.There were also some minor precipitates of θ＇（Al2Cu） and δ＇（Al3Li）,which became less in number density,even disappeared during the aging process.Meanwhile,higher Li content favored the formation θ＇ and δ＇ and a small amount of S＂（Al2CuMg） phases.In addition,strengthening effect and microstructure variation were analyzed through total non-solution mole fraction of Cu and Li and their mole ratio.To obtain Al-Li alloy with super-high strength,the total mole fractions of Cu and Li should be increased,and their mole ratios should also be kept at a certain high level.
基金Projects(2012CB619505,2010CB731703)supported by the National Basic Research Program of ChinaProject(CX2013B065)supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(117308)supported by Postdoctoral Science Foundation of Central South University,China
文摘The realization way of snake rolling was introduced. Flow velocity, strain and stress distribution of 7075 aluminum alloy plate during snake rolling and symmetrical rolling were analyzed in Deform 3D. Effects of velocity ratio, offset distance between two rolls and pass reduction on the distribution of equivalent strain and shear strain were analyzed. The results show that flow velocity and equivalent strain on the lower layer of the plate are larger than those of the upper layer because of the larger velocity of the lower roll and the gap is increased with the increase of velocity ratio and pass reduction. The shear strain of roiling direction in the center point is almost zero during symmetrical rolling, while it is much larger during snake rolling because of the existence of rub zone. The shear strain is increased with the increase of velocity ratio, offset distance and pass reduction. This additional shear strain is beneficial to improve the in_homogeneous strain distribution.
基金Project(51601076)supported by the National Natural Science Foundation of ChinaProjects(16KJB430013,17KJA430005)supported by the Natural Science Fund for Colleges and Universities in Jiangsu Province,China
文摘The effect of extrusion ratio on microstructure and mechanical properties of as-extruded Mg-6Sn-2Zn-1Ca （TZX621）（mass fraction, %） alloy was investigated. It is found that incomplete dynamic recrystallization （DRX） took place in as-extrudedTZX621 alloy. As the extrusion ratio was increased from 6 to 16, both fraction of un-DRXed grains and average size of DRXedgrains in as-extruded TZX621 alloy decreased and the basal texture was weakened. Coarse CaMgSn phase was broken into particlesand fine Mg2Sn phase precipitated from α-Mg matrix during hot extrusion. Yield strength, ultimate tensile strength and elongation ofas-extruded TZX621 alloy with extrusion ratio of 16 reached 226.9 MPa, 295.6 MPa and 18.1%, which were improved by 36.0%,17.7% and 13.5%, respectively, compared to those of as-extruded TZX621 alloy with extrusion ratio of 6.
基金Project supported by the National Natural Science Foundation of China(51961002)National Key Research and Development Projects of China(2018YFE124400)+2 种基金Natural Science Foundation of Inner Mongolia(2020MS05013,2018MS05016)Science and Technology Program of Inner Mongolia(2020B2156)Special Project of Achievement Transformation in Inner Mongolia(2019CG082)。
文摘The effects of different proportions of La and Y elements in the A-side on the structure and properties of A_(2)B_(7)-type La-Y-Ni hydrogen storage alloys were investigated.The(La,Y)_(2)Ni_(7)hydrogen storage alloys with different La/Y ratios were prepared by sintering the Y_(2)Ni_(4)precursor and different AB_(5)-type precursors at 1298 K for 5 h and subsequently annealed for 20 h at 1248 K.All the alloys only contain Ce_(2)Ni_(7)(2H-type)and Gd_(2)Co_(7)(3R-type)phases with different mass ratios.As the La/Y ratio decreases,the cell volume of the two phases declines and the corresponding plateau pressure gradually increases.As the proportion of Y in the alloy increases,the hydrogen storage capacity increases gradually from 1.309 wt%(La/Y=1/1)to 1.713 wt%(La/Y=1/5)and the high-rate discharge(HRD1500)ability of the alloy electrodes increases gradually from 62.7%(La/Y=1/1)to 88.6%(La/Y=1/5).The hydrogen diffusion rate in the bulk of the alloy is the controlling step of hydriding/dehydriding kinetics.The Y ele ment can effectively inhibit the hydrogen-induced amorphous(HIA)of La-Y-Ni alloys,but the poor stability of the Y element in alkaline KOH aqueous solution leads to a decrease in the electrochemical cyclic stability with increasing Y content.
文摘Deep drawing is one of the most important processes for forming sheet metal parts.It is widely used for mass production of cup shapes in automobile,aerospace and packaging industries.Cup drawing,besides its importance as forming process,also serves as a basic test for the sheet metal formability.The effect of equipment and tooling parameters results in complex deformation mechanism.Existence of thickness variation in the formed part may cause stress concentration and may lead to acceleration of damage.Using TAGUCHI's signal-to-noise ratio,it is determined that the die shoulder radius has major influence followed by blank holder force and punch nose radius on the thickness distribution of the deep drawn cup of AA 6061 sheet.The optimum levels of the above three factors,for the most even wall thickness distribution,are found to be punch nose radius of 3 mm,die shoulder radius of 8 mm and blank holder force of 4 kN.
