To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient...To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel(12%C) as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave(LCR wave) is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.展开更多
The stress on a test specimen during tensile testing is generally measured by a strain gauge. This method has some problems in that it would influence the measurement conditions of the tensile test and can evaluate on...The stress on a test specimen during tensile testing is generally measured by a strain gauge. This method has some problems in that it would influence the measurement conditions of the tensile test and can evaluate only the position at which the strain gauge is attached. The acoustoelastic method is proposed as a method replacing the strain gauge method. However, an ultrasonic sensor with a piezoelectric oscillator requires a coupling medium to inject an ultrasonic wave into a solid material. This condition, due to the error factor of the stress measurement, makes it difficult for the ultrasonic sensor to move on the specimen. We then tried to develop a non-contact stress measurement system during tensile testing using an electromagnetic acoustic transducer (EMAT) with an SH0-plate wave and S0-Lamb wave. The EMAT can measure the propagation time in which the ultrasonic wave travels between a receiver and a transmitter without a coupling medium during the tensile testing and can move easily. The interval between the transmitter and the receiver is 10mm and can be moved along the parallel direction or the vertical direction of the tensile load. The transit time was measured by a cross-correlation method and converted into the stress on the test specimen using the acoustoelastic method. We confirmed that the stress measurement using an SH0-plate wave was superior to that with an S0-Lamb wave.展开更多
本文基于连续介质力学和理性扩展热力学分析流程,将L-S(Lord and Shulman)热弹性理论与声弹性理论相结合,建立L-S热声弹性理论的基本框架,包括运动学、力学与热力学、本构方程与演化方程、基本场方程四部分。在运动学部分,区分了Lagrang...本文基于连续介质力学和理性扩展热力学分析流程,将L-S(Lord and Shulman)热弹性理论与声弹性理论相结合,建立L-S热声弹性理论的基本框架,包括运动学、力学与热力学、本构方程与演化方程、基本场方程四部分。在运动学部分,区分了Lagrange描述和Euler描述,以及3种不同的状态和构形,同时针对热声弹性情况定义了两类从自然状态到初始状态的转变过程;在力学与热力学部分,给出了质量守恒定律、动量守恒定律、角动量守恒定律、能量守恒定律以及熵产不等式,从而引出经典不可逆热力学的局限性;在本构方程与演化方程部分,介绍了扩展不可逆热力学原理,并基于理性扩展热力学流程,推导了从自然状态到初始状态、从初始状态到最终状态的热声弹性本构方程与演化方程,将热流作为本构自变量并考虑了热流与应变和温度的相关性;在最后一部分给出了基本场方程的运动方程形式和适用于数值模拟的一阶速度-应力-热流-温度微分方程。展开更多
Based on the nonlinear theory of acoustoelasticity, considering the triaxial terrestrial stress, the fluid static pressure in the borehole and the fluid nonlinear effect jointly, the dispersion curves of the monopole ...Based on the nonlinear theory of acoustoelasticity, considering the triaxial terrestrial stress, the fluid static pressure in the borehole and the fluid nonlinear effect jointly, the dispersion curves of the monopole Stoneley wave and dipole flexural wave prop- agating along the borehole axis in a homogeneous isotropic formation are investigated by using the perturbation method. The relation of the sensitivity coefficient and the velocity-stress coefficient to frequency are also analyzed. The results show that variations of the phase velocity dispersion curve are mainly affected by three sensitivity coefficients related to third-order elastic constant. The borehole stress concentration causes a split of the flexural waves and an intersection of the dispersion curves of the flexural waves polarized in directions parallel and normal to the uniaxial horizontal stress direction. The stress-induced formation anisotropy is only dependent on the horizontal deviatoric terrestrial stress and independent of the horizontal mean terrestrial stress, the superimposed stress and the fluid static pressure. The horizontal terrestrial stress ratio ranging from 0 to 1 reduces the stress-induced formation anisotropy. This makes the intersection of flexural wave dispersion curves not distinguishable. The effect of the fluid nonlinearity on the dispersion curve of the mode wave is small and can be ignored.展开更多
Based on the finite deformation theory of the continuum and poroelastic theory, the aeoustoelastic theory for fluid-saturated porous media (FSPM) in natural and initial coordi- nates is developed to investigate the ...Based on the finite deformation theory of the continuum and poroelastic theory, the aeoustoelastic theory for fluid-saturated porous media (FSPM) in natural and initial coordi- nates is developed to investigate the influence of effective stresses and fluid pore pressure on wave velocities. Firstly, the assumption of a small dynamic motion superimposed on a largely static pre- deformation of the FSPM yields natural, initial, and final configurations, whose displacements, strains, and stresses of the solid-skeleton and the fluid in an FSPM particle could be described in natural and initial coordinates, respectively. Secondly, the subtraction of initial-state equations of equilibrium from the final-state equations of motion and the introduction of non-linear constitu- rive relations of the FSPM lead to equations of motion for the small dynamic motion. Thirdly, the consideration of homogeneous pre-deformation and the plane harmonic form of the small dynamic motion gives an acoustoelastic equation, which provides analytical formulations for the relation of the fast longitudinal wave, the fast shear wave, the slow shear wave, and the slow longitudinal wave with solid-skeleton stresses and fluid pore-pressure. Lastly, an isotropic FSPM under the close-pore jacketed condition, open-pore jacketed condition, traditional unjacketed condition, and triaxial condition is taken as an example to discuss the velocities of the fast and slow shear waves propagating along the direction of one of the initial principal solid-skeleton strains. The detailed discussion shows that the wave velocities of the FSPM are usually influenced by the effective stresses and the fluid pore pressure. The fluid pore-pressure has little effect on the wave velocities of the FSPM only when the components of the applied initial principal solid-skeleton stresses or strains are equal, which is consistent with the previous experimental results.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51275042)
文摘To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel(12%C) as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave(LCR wave) is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.
文摘The stress on a test specimen during tensile testing is generally measured by a strain gauge. This method has some problems in that it would influence the measurement conditions of the tensile test and can evaluate only the position at which the strain gauge is attached. The acoustoelastic method is proposed as a method replacing the strain gauge method. However, an ultrasonic sensor with a piezoelectric oscillator requires a coupling medium to inject an ultrasonic wave into a solid material. This condition, due to the error factor of the stress measurement, makes it difficult for the ultrasonic sensor to move on the specimen. We then tried to develop a non-contact stress measurement system during tensile testing using an electromagnetic acoustic transducer (EMAT) with an SH0-plate wave and S0-Lamb wave. The EMAT can measure the propagation time in which the ultrasonic wave travels between a receiver and a transmitter without a coupling medium during the tensile testing and can move easily. The interval between the transmitter and the receiver is 10mm and can be moved along the parallel direction or the vertical direction of the tensile load. The transit time was measured by a cross-correlation method and converted into the stress on the test specimen using the acoustoelastic method. We confirmed that the stress measurement using an SH0-plate wave was superior to that with an S0-Lamb wave.
文摘本文基于连续介质力学和理性扩展热力学分析流程,将L-S(Lord and Shulman)热弹性理论与声弹性理论相结合,建立L-S热声弹性理论的基本框架,包括运动学、力学与热力学、本构方程与演化方程、基本场方程四部分。在运动学部分,区分了Lagrange描述和Euler描述,以及3种不同的状态和构形,同时针对热声弹性情况定义了两类从自然状态到初始状态的转变过程;在力学与热力学部分,给出了质量守恒定律、动量守恒定律、角动量守恒定律、能量守恒定律以及熵产不等式,从而引出经典不可逆热力学的局限性;在本构方程与演化方程部分,介绍了扩展不可逆热力学原理,并基于理性扩展热力学流程,推导了从自然状态到初始状态、从初始状态到最终状态的热声弹性本构方程与演化方程,将热流作为本构自变量并考虑了热流与应变和温度的相关性;在最后一部分给出了基本场方程的运动方程形式和适用于数值模拟的一阶速度-应力-热流-温度微分方程。
基金The project supported by the National Natural Science Foundation of China(10272004)The Special Science Foundation of the Doctoral Discipline of the Ministry of Education of China(20050001016)
文摘Based on the nonlinear theory of acoustoelasticity, considering the triaxial terrestrial stress, the fluid static pressure in the borehole and the fluid nonlinear effect jointly, the dispersion curves of the monopole Stoneley wave and dipole flexural wave prop- agating along the borehole axis in a homogeneous isotropic formation are investigated by using the perturbation method. The relation of the sensitivity coefficient and the velocity-stress coefficient to frequency are also analyzed. The results show that variations of the phase velocity dispersion curve are mainly affected by three sensitivity coefficients related to third-order elastic constant. The borehole stress concentration causes a split of the flexural waves and an intersection of the dispersion curves of the flexural waves polarized in directions parallel and normal to the uniaxial horizontal stress direction. The stress-induced formation anisotropy is only dependent on the horizontal deviatoric terrestrial stress and independent of the horizontal mean terrestrial stress, the superimposed stress and the fluid static pressure. The horizontal terrestrial stress ratio ranging from 0 to 1 reduces the stress-induced formation anisotropy. This makes the intersection of flexural wave dispersion curves not distinguishable. The effect of the fluid nonlinearity on the dispersion curve of the mode wave is small and can be ignored.
基金supported by the National Natural Science Foundation of China(No.11072224)research grantsfrom Institute of Crustal Dynamics(No.ZDJ2012-20) and overseas-returned scholar,Personnel Ministry of China
文摘Based on the finite deformation theory of the continuum and poroelastic theory, the aeoustoelastic theory for fluid-saturated porous media (FSPM) in natural and initial coordi- nates is developed to investigate the influence of effective stresses and fluid pore pressure on wave velocities. Firstly, the assumption of a small dynamic motion superimposed on a largely static pre- deformation of the FSPM yields natural, initial, and final configurations, whose displacements, strains, and stresses of the solid-skeleton and the fluid in an FSPM particle could be described in natural and initial coordinates, respectively. Secondly, the subtraction of initial-state equations of equilibrium from the final-state equations of motion and the introduction of non-linear constitu- rive relations of the FSPM lead to equations of motion for the small dynamic motion. Thirdly, the consideration of homogeneous pre-deformation and the plane harmonic form of the small dynamic motion gives an acoustoelastic equation, which provides analytical formulations for the relation of the fast longitudinal wave, the fast shear wave, the slow shear wave, and the slow longitudinal wave with solid-skeleton stresses and fluid pore-pressure. Lastly, an isotropic FSPM under the close-pore jacketed condition, open-pore jacketed condition, traditional unjacketed condition, and triaxial condition is taken as an example to discuss the velocities of the fast and slow shear waves propagating along the direction of one of the initial principal solid-skeleton strains. The detailed discussion shows that the wave velocities of the FSPM are usually influenced by the effective stresses and the fluid pore pressure. The fluid pore-pressure has little effect on the wave velocities of the FSPM only when the components of the applied initial principal solid-skeleton stresses or strains are equal, which is consistent with the previous experimental results.
基金Project(2021YFC2900500)supported by the National Key R&D Program of ChinaProject(52074020)supported by the National Natural Science Foundation of China+1 种基金Project(WPUKFJJ2019-06)supported by the Open Fund of State Key Laboratory of Water Resource Protection and Utilization in Coal Mining,ChinaProject(FRF-IDRY-21-001)supported by the Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)。