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Water-Assisted Injection Molding System Based on Water Hydraulic Proportional Control Technique 被引量:5
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作者 ZHOU Hua ZHANG Zengmeng +1 位作者 GAO Yuan'an YANG Huayong 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2010年第4期418-427,共10页
Water-assisted injection molding(WAIM), an innovative process to mold plastic parts with hollow sections, is characterized with intermittent, periodic process and large pressure and flow rate variation. Energy savin... Water-assisted injection molding(WAIM), an innovative process to mold plastic parts with hollow sections, is characterized with intermittent, periodic process and large pressure and flow rate variation. Energy savings and injection pressure control can not be .attained based on conventional valve control system. Moreover, the injection water can not be supplied directly by water hydraulic proportional control system. Poor efficiency and control performance are presented by current trial systems, which pressurize injection water by compressed air. In this paper, a novel water hydraulic system is developed applying an accumulator for energy saving. And a new differential pressure control method is proposed by using pressure cylinder and water hydraulic proportional pressure relief valve for back pressure control. Aiming at design of linear controller for injection water pressure regulation, a linear load model is approximately built through computational fluid dynamics(CFD) simulation on two-phase flow cavity filling process with variable temperature and viscosity, and a linear model of pressure control system is built with the load model and linearization of water hydraulic components. According to the simulation, model based feedback is brought forward to compensate the pressure decrease during accumulator discharge and eliminate the derivative element of the system. Meanwhile, the steady-state error can be reduced and the capacity of resisting disturbance can be enhanced, by closed-loop control of load pressure with integral compensation. Through the developed experimental system in the State Key Lab of Fluid Power Transmission and Control, Zhejiang University, China, the static characteristic of the water hydraulic proportional relief valve was tested and output pressure control of the system in Acrylonitrile Butadiene Styrene(ABS) parts molding experiments was also studied. The experiment results show that the dead band and hysteresis of the water hydraulic proportional pressure relief valve are la 展开更多
关键词 water-assisted injection molding water hydraulics proportional pressure control linear control load characteristic
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基于水辅助的飞秒激光碳化硅微孔加工(特邀) 被引量:6
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作者 徐思佳 于颜豪 陈岐岱 《光子学报》 EI CAS CSCD 北大核心 2021年第6期66-70,共5页
在350μm厚的碳化硅样品上加工了直径200μm的微孔,研究了基于水辅助的飞秒激光碳化硅微孔加工方法。探讨了空气中加工微孔与水辅助加工微孔的差别。水降低了加工区域的温度,大大减少了氧化反应的发生,而且加工产生的碎屑由水带走,避免... 在350μm厚的碳化硅样品上加工了直径200μm的微孔,研究了基于水辅助的飞秒激光碳化硅微孔加工方法。探讨了空气中加工微孔与水辅助加工微孔的差别。水降低了加工区域的温度,大大减少了氧化反应的发生,而且加工产生的碎屑由水带走,避免了热影响区的形成,降低了样品粗糙度。加工出的微孔侧壁光滑,无热影响区,在工业中有实际应用的价值。该加工方法使加工形貌良好的碳化硅微孔成为现实,有望应用于碳化硅的工业加工中。 展开更多
关键词 飞秒激光 水辅助 碳化硅 微孔 热影响区
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Honeycomb-patterned films of polystyrene/poly(ethylene glycol): Preparation, surface aggregation and protein adsorption 被引量:3
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作者 WAN LingShu KE BeiBei +3 位作者 LI XiaoKai MENG XiangLin ZHANG LuYao XU ZhiKang 《Science China Chemistry》 SCIE EI CAS 2009年第7期969-974,共6页
Highly ordered honeycomb-patterned polystyrene (PS)/poly(ethylene glycol) (PEG) films were prepared by a water-assisted method using an improved setup, which facilitated the formation of films with higher regularity, ... Highly ordered honeycomb-patterned polystyrene (PS)/poly(ethylene glycol) (PEG) films were prepared by a water-assisted method using an improved setup, which facilitated the formation of films with higher regularity, better reproducibility, and larger area of honeycomb structures. Surface aggregation of hydrophilic PEG and adsorption of bovine serum albumin (BSA) on the honeycomb-patterned films were investigated. Field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) were used to observe the surface morphologies of the films before and after being rinsed with water. As confirmed by the FESEM images and the AFM phase images, PEG was enriched in the pores and could be gradually removed by water. The adsorption of fluorescence-labeled BSA on the films was studied in visual form using laser scanning confocal microscopy. Results clearly demonstrated that the protein-resistant PEG was selectively enriched in the pores. This water-assisted method may be a latent tool to prepare honeycomb-patterned biofunctional surfaces. 展开更多
关键词 honeycomb-patterned film water-assisted method POLYSTYRENE poly(ethylene glycol) SURFACE AGGREGATION
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Simulation and Experiment Research on the Proportional Pressure Control of Water-assisted Injection Molding 被引量:3
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作者 ZHOU Hua CHEN Yinglong +1 位作者 ZHANG Zengmeng YANG Huayong 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2012年第3期430-438,共9页
Water-assisted injection molding(WAIM),a newly developed fluid-assisted injection molding technology has drawn more and more attentions for the energy saving,short cooling circle time and high quality of products.Ex... Water-assisted injection molding(WAIM),a newly developed fluid-assisted injection molding technology has drawn more and more attentions for the energy saving,short cooling circle time and high quality of products.Existing research for the process of WAIM has shown that the pressure control of the injecting water is mostly important for the WAIM.However,the proportional pressure control for the WAIM system is quite complex due to the existence of nonlinearities in the water hydraulic system.In order to achieve better pressure control performance of the injecting water to meet the requirements of the WAIM,the proportional pressure control of the WAIM system is investigated both numerically and experimentally.A newly designed water hydraulic system for WAIM is first modeled in AMEsim environment,the load characteristics and the nonlinearities of water hydraulic system are both considered,then the main factors affecting the injecting pressure and load flow rate are extensively studied.Meanwhile,an open-loop model-based compensation control strategy is employed to regulate the water injection pressure and a feedback proportional integrator controller is further adopted to achieve better control performance.In order to verify the AMEsim simulation results WAIM experiment for particular Acrylonitrile Butadiene Styrene(ABS) parts is implemented and the measured experimental data including injecting pressure and flow rate results are compared with the simulation.The good coincidence between experiment and simulation shows that the AMEsim model is accurate,and the tracking performance of the load pressure indicates that the proposed control strategy is effective for the proportional pressure control of the nonlinear WAIM system.The proposed proportional pressure control strategy and the conclusions drawn from simulation and experiment contribute to the application of water hydraulic proportional control and WAIM technology. 展开更多
关键词 water-assisted injection molding nonlinear modeling proportional pressure control AMEsim simulation
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The effects of heat treatment on microfluidic devices fabricated in silica glass by femtosecond lasers 被引量:3
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作者 李岩 曲士良 《Chinese Physics B》 SCIE EI CAS CSCD 2012年第3期240-243,共4页
We fabricated complex microfluidic devices in silica glass by water-assisted femtosecond laser ablation and sub- sequent heat treatment. The experimental results show that after heat treatment, the diameter of the mic... We fabricated complex microfluidic devices in silica glass by water-assisted femtosecond laser ablation and sub- sequent heat treatment. The experimental results show that after heat treatment, the diameter of the microehannels is significantly reduced and the internal surface roughness is improved. The diameters of the fabricated microehannels can be modulated by changing the annealing temperature and the annealing time. During annealing, the temperature affects the diameter and shape of the protrusions in microfluidic devices very strongly, and these changes are mainly caused by uniform expansion and the action of surface tension. 展开更多
关键词 water-assisted femtosecond laser ablation microchannels heat treatment
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Theoretical Studies of Water’s and Methanol’s Effects on Alcoholysis of N-Benzyl-3-oxo-β-sultam
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作者 孙孝敏 何茂霞 +1 位作者 冯大诚 蔡政亭 《Chinese Journal of Structural Chemistry》 SCIE CAS CSCD 北大核心 2007年第9期1118-1124,共7页
The mechanisms about the water’s and methanol’s effects on the alcoholysis of N-benzyl-3-oxo-β-sultam together with their differences have been studied by using density func- tional theory at the B3LYP/6-31G* leve... The mechanisms about the water’s and methanol’s effects on the alcoholysis of N-benzyl-3-oxo-β-sultam together with their differences have been studied by using density func- tional theory at the B3LYP/6-31G* level. The results, in comparison with a previous study on the relative reaction without the assistance of water and methanol, show that the added water or methanol can remarkably reduce the energy barrier of alcoholysis reaction of N-benzyl-3-oxo- β-sultam and the most favorite pathway is the breaking of C–N bond instead of S–N. It is also found that the reaction energy barrier of methanol-assisted alcoholysis is a little higher than that of the water-assisted one. 展开更多
关键词 ALCOHOLYSIS N-benzyl-3-oxo-β-sultam water-assisted methanol-assisted
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A Computational Study on Water-assisted Ammonolysis of N-Methyl β-Sultam 被引量:1
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作者 HE Mao-xia FENG Da-cheng YU Ling-juan CAI Zheng-ting 《Chemical Research in Chinese Universities》 SCIE CAS CSCD 2006年第1期94-98,共5页
The ring opening of β-sultam v/a an H2O-assisted ammonolysis process was studied by using Density Functional Theory(DFT) method at the B3LYP/6-31G level as a further step in the theoretical investigation of the amm... The ring opening of β-sultam v/a an H2O-assisted ammonolysis process was studied by using Density Functional Theory(DFT) method at the B3LYP/6-31G level as a further step in the theoretical investigation of the ammonolysis reaction of β-sultams. The calculated pathways are analogous to those previously described for the non-assisted ammonolysis reaction. Solvent effects were assessed by using the polarized continuum model(PCM) method. The results show that mode 1 and pathway a in channel Ⅱ are the most favorable ones in both the cases. The energy barrier of the cleavage of C-S bonds producing P1 is the highest among all the energy barriers. The presence of a solvent in the continuum model disfavors the reaction, whereas the participation of water in the ammonolysis reaction plays a positive role and reduces the active energy greatly. The relative energies of all the transition states in the assisted ammonolysis are 20-80 kJ/mol lower than those for the non-assisted reaction. 展开更多
关键词 AMMONOLYSIS water-assisted mechanism Density Functional Theory(DFT) β-Sultam
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水辅助生长准一维氧化物纳米材料的研究进展 被引量:2
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作者 黄在银 柴春芳 《功能材料》 EI CAS CSCD 北大核心 2005年第11期1655-1658,1663,共5页
准一维纳米材料的研究是近十年来纳米材料研究领域的前沿和热点,吸引了物理、化学、材料、生物和信息等诸多领域的科研人员以及工业界的众多有识之士的强烈关注。本文论述了水辅助生长制备准一维氧化物纳米材料的原理,着重介绍了这一方... 准一维纳米材料的研究是近十年来纳米材料研究领域的前沿和热点,吸引了物理、化学、材料、生物和信息等诸多领域的科研人员以及工业界的众多有识之士的强烈关注。本文论述了水辅助生长制备准一维氧化物纳米材料的原理,着重介绍了这一方法在准一维氧化物纳米材料的制备中的应用,并对其前景作了简要的展望。 展开更多
关键词 水辅助 准一维氧化物 纳米材料
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Quantum Chemical Study on a New Mechanism of One-carbon Unit Transfer Reaction: The Water-assisted Mechanism
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作者 乔青安 蔡政亭 冯大诚 《Chinese Journal of Chemistry》 SCIE CAS CSCD 2004年第6期505-507,共3页
It is a theoretical study on the water-assisted mechanism of one-carbon unit transfer reaction, in which the en-ergy barrier for each transition state lowered by about 80—100 kJ/mol when compared with the one in no-w... It is a theoretical study on the water-assisted mechanism of one-carbon unit transfer reaction, in which the en-ergy barrier for each transition state lowered by about 80—100 kJ/mol when compared with the one in no-water-involved mechanism. The water-assisted path 4 is the favorite reaction way. Our results well explained the presumption from experiments. 展开更多
关键词 one-carbon unit transfer water-assisted mechanism energy barrier
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Quantum Chemistry Study of Hydrolysis Mechanism of 1,2-Thiazetidine 1,1-Dioxide
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作者 YULing-Juan HEMao-Xia FENGDa-Cheng CAIZheng-Ting 《Chinese Journal of Structural Chemistry》 SCIE CAS CSCD 北大核心 2005年第6期661-668,共8页
The hydrolysis of 1,2-thiazetidine 1,1-dioxide has been studied by using ab initio and density functional theory at HF/6-31G*, MP2/6-31G* and B3LYP/6-31G* levels, showing there exist two potential theoretical products... The hydrolysis of 1,2-thiazetidine 1,1-dioxide has been studied by using ab initio and density functional theory at HF/6-31G*, MP2/6-31G* and B3LYP/6-31G* levels, showing there exist two potential theoretical products. One is N-ethyl amino-methyl sulfonate (P1) in which breaking of bond S–C is concerted, the other is 2-taurine methyl ester (P2) which involves two reaction processes with two different mechanisms: concerted and stepwise. There are two pathways of a and b in stepwise, and the former is the lowest in energy barrier in the hydrolysis of 1,2-thiazetidine 1,1-dioxide. The energy barriers of water-assisted hydrolysis of 1,2-thiazetidine 1,1-dioxide are obviously lower than those of no-water-assisted hydrolysis. Solvent effects have been considered by means of a polarizable continuum model (PCM). 展开更多
关键词 HYDROLYSIS water-assisted quantum chemistry study
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Theoretical Studies of the Aminolysis for N-Methyl β-Sultam in Solution
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作者 何茂霞 冯大诚 +1 位作者 王焕杰 蔡政亭 《Chinese Journal of Chemistry》 SCIE CAS CSCD 2005年第10期1319-1326,共8页
The aminolysis and the effect of water on the aminolysis processes of n-methyl β-sultam have been studied using density functional theory (DFF) method at the B3LYP/6-31G* level. The stationary structures and energ... The aminolysis and the effect of water on the aminolysis processes of n-methyl β-sultam have been studied using density functional theory (DFF) method at the B3LYP/6-31G* level. The stationary structures and energies have been investigated for both reactions to find two different reaction channels. Specific and general solvent effects have been evaluated and the most favored pathway was found. The presence of solvent disfavors the reaction, whereas the participation of water in the aminolysis reaction plays a positive role and reduces the activation energy greatly. All transition states in the assisted aminolysis are 35-70 kJ/mol lower than those for the non-assisted reaction. 展开更多
关键词 N-methyl β-sultam water-assisted aminolysis mechanism density functional theory (DFF)
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Sustainable synthesis of ammonium nickel molybdate for hydrodesulfurization of dibenzothiophene 被引量:1
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作者 Huan Liu Changlong Yin +1 位作者 Hongyu Zhang Chenguang Liu 《Chinese Journal of Catalysis》 SCIE EI CAS CSCD 北大核心 2016年第9期1502-1512,共11页
This paper reports a sustainable,water-assisted,solid-state method for synthesizing ammonium nickel molybdate((NH4)HNi2(OH)2(MoO4)2,ANM),a precursor for an unsupported hydrodesulfurization(HDS) catalyst.The ... This paper reports a sustainable,water-assisted,solid-state method for synthesizing ammonium nickel molybdate((NH4)HNi2(OH)2(MoO4)2,ANM),a precursor for an unsupported hydrodesulfurization(HDS) catalyst.The associated ANM formation mechanism is also discussed.The synthesis route consists of physical mixing of the raw materials,water-assisted grinding and heating.The formation mechanism involves replacement of a Mo atom by a Ni atom,generating the metastable intermediate(NH4)4(NiH6Mo6O(24))·5H2O.Heating of this intermediate at 120 ℃ removes the added water and produces ANM.Catalysts prepared by this method exhibit almost the same physicochemical properties and catalytic performance during the HDS of dibenzothiophene as materials made from ANM synthesized by a chemical precipitation procedure.Compared with traditional hydrothermal or chemical precipitation methods,this water-assisted,solid-state synthesis provides several significant advantages,including simplifying the synthetic procedure,reducing waste and energy costs and increasing product yields.These features will be highly important with regard to allowing the application of ANM in industrial-scale processes involving HDS reactions.This water-assisted,solid-state strategy can also be extended to the synthesis of isomorphous compounds such as ammonium cobalt(zinc and copper) molybdate. 展开更多
关键词 HYDRODESULFURIZATION Solid-state reaction water-assisted grinding Ammonium nickel molybdate Unsupported catalyst
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水辅助条件下金属表面激光标记二维条码质量检测与工艺优化 被引量:1
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作者 陶亮 李建美 李云龙 《应用激光》 CSCD 北大核心 2017年第2期268-275,共8页
针对在空气环境下金属表面激光标记时,会出现热影响区较大,飞溅物易沉积影响加工质量,同时产生废气和悬浮颗粒,对环境有污染等问题提出了水辅助条件下进行激光标记二维条码的方法。首先,从条码质量评定指标的角度,研究了水层深度对条码... 针对在空气环境下金属表面激光标记时,会出现热影响区较大,飞溅物易沉积影响加工质量,同时产生废气和悬浮颗粒,对环境有污染等问题提出了水辅助条件下进行激光标记二维条码的方法。首先,从条码质量评定指标的角度,研究了水层深度对条码图像质量的影响,然后,对比分析了在两种环境下的条码图像质量情况。结合微观分析,证明了水辅助激光标记二维条码的可行性,并且能够解决空气环境下产生的问题。最后,通过设计正交试验和方差分析对水辅助条件下激光加工参数与条码评定指标的关系进行了分析,并进行了参数优化。 展开更多
关键词 激光标记 二维条码 水辅助 参数优化
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水辅助注射成型工艺及其技术进展
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作者 李方舟 许忠斌 +3 位作者 黄兴 林增荣 叶如清 成明祥 《上海塑料》 2022年第6期1-5,共5页
水辅助注射成型(WAIM)作为一种能够形成中空制品的新型成型技术,具有节约材料、减小合模力、减小制品翘曲内应力、提高生产效率等优点。在论述WAIM过程及方法的基础上,分析总结了国内外对于WAIM工艺参数的研究情况,重点论述了WAIM相关... 水辅助注射成型(WAIM)作为一种能够形成中空制品的新型成型技术,具有节约材料、减小合模力、减小制品翘曲内应力、提高生产效率等优点。在论述WAIM过程及方法的基础上,分析总结了国内外对于WAIM工艺参数的研究情况,重点论述了WAIM相关的新技术及其研究进展,包括气体-水辅助注射成型和水辅助共注射成型,并对WAIM技术的发展趋势进行了展望。 展开更多
关键词 水辅助 注射成型 工艺参数 发展趋势
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TiO_2水助晶的热分析(英文)
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作者 范文健 顾敏芬 +1 位作者 马青玉 王昉 《南京师大学报(自然科学版)》 CAS CSCD 北大核心 2016年第1期62-66,共5页
本文提出了一种硅油密封检测水助二氧化钛(TiO_2)结晶的热分析方法.采用溶胶-凝胶法制备了非晶态的TiO_2,经TEM检测其平均粒径约为200 nm,X射线衍射分析表明TiO_2由非晶态向锐钛矿型的转变.热重(TG)和差热(DSC)分析表明,TiO_2有明显的... 本文提出了一种硅油密封检测水助二氧化钛(TiO_2)结晶的热分析方法.采用溶胶-凝胶法制备了非晶态的TiO_2,经TEM检测其平均粒径约为200 nm,X射线衍射分析表明TiO_2由非晶态向锐钛矿型的转变.热重(TG)和差热(DSC)分析表明,TiO_2有明显的热行为,其能够在低温水浸润环境下实现非晶态向锐钛矿型的转变.同时,硅油作为覆盖层减少了水分的挥发,提高了TiO_2在结晶过程中DSC的测量精度.较高的浸润温度和较长的浸润时间能够降低TiO_2的结晶温度,该研究提供了一种优化低温水浸润环境下合成锐钛矿型TiO_2的方法. 展开更多
关键词 TIO2 相转变 水助 热分析 硅油密封
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水辅助CVD法合成碳纳米管阵列以及制备取向碳纳米管阵列/环氧树脂多孔复合膜
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作者 王续杨 廖高民 杨朝晖 《南京大学学报(自然科学版)》 CAS CSCD 北大核心 2016年第3期520-527,共8页
碳纳米管作为一维碳纳米材料,具有十分独特的结构与物理化学性质.近年来,人们开始着重研究碳纳米管的内部填充与物质传输的性质,因此,合成高质量,高通透性的碳纳米管具有重要的意义.采用电子束蒸镀催化剂CVD法制备碳纳米管阵列,并且引... 碳纳米管作为一维碳纳米材料,具有十分独特的结构与物理化学性质.近年来,人们开始着重研究碳纳米管的内部填充与物质传输的性质,因此,合成高质量,高通透性的碳纳米管具有重要的意义.采用电子束蒸镀催化剂CVD法制备碳纳米管阵列,并且引入了水蒸汽用以刻蚀多余的无定型碳,最终合成了高质量,高通透性的碳纳米管阵列.碳管内径主要分布在8nm到15nm之间,高度可达在100μm以上,最高可达厘米级别,管壁厚度一般在1.2~2nm之间.进一步通过环氧树脂包埋结合微切片技术,制备出取向碳纳米管阵列/环氧树脂多孔复合膜,通过一系列的测试证明合成的复合膜中碳纳米管保持了高度取向性,同时具有良好的通透性并且没有宏观裂缝的出现,这保证了复合膜中碳纳米管是唯一的物质传输通道,为进一步研究碳纳米管的内部填充与修饰,以及碳纳米管的内部输运行为奠定了基础. 展开更多
关键词 水辅助 CVD 碳纳米管阵列 多孔复合膜
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塑料注塑成型技术新进展 被引量:44
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作者 李跃文 《塑料工业》 CAS CSCD 北大核心 2011年第4期6-9,共4页
介绍了气辅注塑、水辅注塑、精密注塑、微注塑、微孔注塑、振动注塑、模内装饰注塑、共注塑和注塑CAE等技术的原理、特点、应用和新进展。
关键词 气辅注塑 水辅注塑 精密注塑 微注塑 微孔注塑 振动注塑 模内装饰注塑 共注塑 注塑CAE
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水辅助注塑制品水穿透长度和残留壁厚的研究 被引量:22
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作者 邓志武 黄汉雄 +2 位作者 曲杰 刘旭辉 何建民 《中国塑料》 CAS CSCD 北大核心 2006年第8期55-59,共5页
介绍了自主研发的水辅助注塑设备以及一款经过大量实验后得到的新型喷嘴,并通过单因素实验法研究了短射法成型聚丙烯弯管时工艺参数对制品水穿透长度和沿水道的残留壁厚的影响。结果表明,熔体注射量对水穿透长度影响最大,当其增加13.5... 介绍了自主研发的水辅助注塑设备以及一款经过大量实验后得到的新型喷嘴,并通过单因素实验法研究了短射法成型聚丙烯弯管时工艺参数对制品水穿透长度和沿水道的残留壁厚的影响。结果表明,熔体注射量对水穿透长度影响最大,当其增加13.5%时水穿透长度减小了153mm;沿水道上制品注水后充填部分比注水前充填部分的残留壁厚减小约0.5~1.0 mm;提高注水压力与增加注水延迟时间时注水后填充部分的残留壁厚略有减小。 展开更多
关键词 水辅助注塑 聚丙烯 弯管 水穿透长度 残留壁厚
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水辅助注射成型充模流动的仿真与分析 被引量:21
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作者 张增猛 周华 +1 位作者 高院安 杨华勇 《机械工程学报》 EI CAS CSCD 北大核心 2010年第8期140-146,共7页
基于现有气体辅助注射成型充模流动模型、非定常流场数学方程和湍流模型,突破未考虑高雷诺数水相区湍流特性、小尺度薄壁建模、初始化壁厚的人为影响以及未考虑熔体前沿喷注效应等局限,建立水辅助注射成型充模流动的仿真模型。比较湍流... 基于现有气体辅助注射成型充模流动模型、非定常流场数学方程和湍流模型,突破未考虑高雷诺数水相区湍流特性、小尺度薄壁建模、初始化壁厚的人为影响以及未考虑熔体前沿喷注效应等局限,建立水辅助注射成型充模流动的仿真模型。比较湍流模型,分析水辅成型多相分层流动界面不稳定现象。针对主要工艺控制参数进行仿真分析。结果表明:结晶性塑料随熔体温度升高、延迟时间缩短、水注射入口流速增大,残留壁厚减小,随延迟时间增加、熔体温度降低和水注射流量的增大,负载压力升高,与水辅成型试验结果相吻合。延迟时间对负载压力影响有限,延迟时间和水注射入口流速对残留壁厚影响显著,且水辅成型负载的压力流量耦合特性明显。由此提出以成型效果为目标的水压系统压力控制优化,是改进水辅成型工艺的重要思路。 展开更多
关键词 水辅助注射成型 充模流动 多相分层流动 VOF非定常仿真 中空成型率
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海量微孔水辅助法皮秒激光加工技术的研究及应用 被引量:17
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作者 朱帅杰 张朝阳 +3 位作者 储松林 杨志逸 张先烁 王安斌 《中国激光》 EI CAS CSCD 北大核心 2020年第3期106-113,共8页
针对激光加工具有海量微孔的金属滤网时基板热变形严重,且所加工微孔锥度大、孔形一致性差等问题,提出了背面水辅助的激光微孔加工法。该方法利用水进入微孔的毛细现象,光在气液界面的反射、折射现象,激光辐照到水中产生的力效应、空泡... 针对激光加工具有海量微孔的金属滤网时基板热变形严重,且所加工微孔锥度大、孔形一致性差等问题,提出了背面水辅助的激光微孔加工法。该方法利用水进入微孔的毛细现象,光在气液界面的反射、折射现象,激光辐照到水中产生的力效应、空泡效应,以及水的冷却作用,实现了提高微孔加工质量的目的。采用皮秒脉冲激光分别在无水和有水辅助情况下对不同厚度的304不锈钢板进行打孔试验,验证了背面水辅助激光加工法的可行性。试验结果表明:在相同的加工参数下,相对于无水激光直接加工法,采用背面水辅助法加工得到的微孔锥度降低了2°~6°,再铸层减少,热影响区减小,所加工滤网的变形量减小,微孔的一致性得到提高。最后采用正交试验优化的工艺参数,在60μm厚板材上实现了出口孔径为55μm的具有海量微孔的滤网的加工。 展开更多
关键词 激光技术 激光打孔 海量微孔 水辅助加工 孔锥度 滤网
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