Magnetic materials are of increasing importance for many essential applications due to their unique magnetic properties.However,due to the limited fabrication ability,magnetic materials are restricted by simple geomet...Magnetic materials are of increasing importance for many essential applications due to their unique magnetic properties.However,due to the limited fabrication ability,magnetic materials are restricted by simple geometric shapes.Three-dimensional(3D)printing is a highly versatile technique that can be utilized for constructing magnetic materials.The shape flexibility of magnets unleashes opportunities for magnetic composites with reducing post-manufacturing costs,motivating the review on 3D printing of magnetic materials.This paper focuses on recent achievements of magnetic materials using 3D printing technologies,followed by the characterization of their magnetic properties,which are further enhanced by modification.Interestingly,the corresponding properties depend on the intrinsic nature of starting materials,3D printing processing parameters,and the optimized structural design.More emphasis is placed on the functional applications of 3D-printed magnetic materials in different fields.Lastly,the current challenges and future opportunities are also addressed.展开更多
Manganese nickel ferrite (Mn0.2Ni0.8Fe2O4) powder was synthesized through oxalate precursor route. The effect of annealing temperature (400℃ - 1100℃) on the formation, crystalline size, morphology and magnetic prope...Manganese nickel ferrite (Mn0.2Ni0.8Fe2O4) powder was synthesized through oxalate precursor route. The effect of annealing temperature (400℃ - 1100℃) on the formation, crystalline size, morphology and magnetic properties was systematically studied. The resultant powders were investigated by thermal analyzer (TG-DTG-DSC), X-ray diffractometer (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). Based on thermal analysis results, the oxalate mixture decomposed thermally in multisteps weight loss up to about 680℃. XRD indicated that Mn0.2Ni0.8Fe2O4 formed at much lower annealing temperature (≤400℃) but contained α-Fe2O3 impurity. The hematite phase decreased by increasing the annealing temperature. The lattice parameters were increased with increasing annealing temperature up to 1000℃. The average crystalline size increased by increasing the annealing temperature. Single well crystalline ferrite was obtained at 800℃with crystallite size about 109 nm. The saturation magnetization of the ferrites powders continuously increased with the increase in annealing temperature. Maximum saturation magnetization 48.2 emu/g was achieved for the formed Mn0.2Ni0.8Fe2O4 phase at annealing temperature 1100℃.展开更多
Pure MnO2, ZnO and Fe2O3 were used to prepare a Mn-Zn Ferrite sample of the nominal composition Mn0.64Zn0.29Fe2.07O4. These oxides were mixed firstly for 1hr, and then were milled for 20 and for 40 hrs. The as-mixed a...Pure MnO2, ZnO and Fe2O3 were used to prepare a Mn-Zn Ferrite sample of the nominal composition Mn0.64Zn0.29Fe2.07O4. These oxides were mixed firstly for 1hr, and then were milled for 20 and for 40 hrs. The as-mixed and the milled powders were examined by XRD and ME spectroscopy. The investigated samples were further mixed with PVA, granulated, cold pressed and sintered at different temperatures (1000, 1300 and 1400 oC) for 2 hrs and were then reinvestigated again. The magnetic properties of all samples before and after sintering were characterized using VSM at a field of 15 k Oe. When the powder oxides were milled for 20 hrs, detectable diffusion reaction was observed where the centers of all XRD peaks (due to Fe2O3 and MnO2) shifted to higher 2? angles, suggesting that Zn2+ cations had diffused through Fe3+ and/or Mn4+ lattices. The observed increase in the width of the XRD peaks can be attributed to the refinement of the powders by milling. Milling of the powder for 40 hrs resulted in the formation of spinel phase of (Zn, Fe), but MnO2 was disappeared probably due to the formation of amorphous structure. Sintering at 1000, 1300, and 1400 oC resulted in the formation of different spinel (Mn-Zn) ferrites. The ME measurements followed the gradual formation the manganese zinc ferrite until complete formation which observed in the sample that milled for 40 hrs followed by sintering at 1300 oC for two hrs. However, it can be concluded that, the processing conditions of such sample represent are the best conditions for obtaining a soft manganese zinc ferrite (single phase).展开更多
基金financially supported by the Natural Science Foundation of Shandong Province(No.ZR2020QE040)the financial support by the Young Taishan Scholars Program of Shandong Province(No.201909099)。
文摘Magnetic materials are of increasing importance for many essential applications due to their unique magnetic properties.However,due to the limited fabrication ability,magnetic materials are restricted by simple geometric shapes.Three-dimensional(3D)printing is a highly versatile technique that can be utilized for constructing magnetic materials.The shape flexibility of magnets unleashes opportunities for magnetic composites with reducing post-manufacturing costs,motivating the review on 3D printing of magnetic materials.This paper focuses on recent achievements of magnetic materials using 3D printing technologies,followed by the characterization of their magnetic properties,which are further enhanced by modification.Interestingly,the corresponding properties depend on the intrinsic nature of starting materials,3D printing processing parameters,and the optimized structural design.More emphasis is placed on the functional applications of 3D-printed magnetic materials in different fields.Lastly,the current challenges and future opportunities are also addressed.
文摘Manganese nickel ferrite (Mn0.2Ni0.8Fe2O4) powder was synthesized through oxalate precursor route. The effect of annealing temperature (400℃ - 1100℃) on the formation, crystalline size, morphology and magnetic properties was systematically studied. The resultant powders were investigated by thermal analyzer (TG-DTG-DSC), X-ray diffractometer (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). Based on thermal analysis results, the oxalate mixture decomposed thermally in multisteps weight loss up to about 680℃. XRD indicated that Mn0.2Ni0.8Fe2O4 formed at much lower annealing temperature (≤400℃) but contained α-Fe2O3 impurity. The hematite phase decreased by increasing the annealing temperature. The lattice parameters were increased with increasing annealing temperature up to 1000℃. The average crystalline size increased by increasing the annealing temperature. Single well crystalline ferrite was obtained at 800℃with crystallite size about 109 nm. The saturation magnetization of the ferrites powders continuously increased with the increase in annealing temperature. Maximum saturation magnetization 48.2 emu/g was achieved for the formed Mn0.2Ni0.8Fe2O4 phase at annealing temperature 1100℃.
文摘Pure MnO2, ZnO and Fe2O3 were used to prepare a Mn-Zn Ferrite sample of the nominal composition Mn0.64Zn0.29Fe2.07O4. These oxides were mixed firstly for 1hr, and then were milled for 20 and for 40 hrs. The as-mixed and the milled powders were examined by XRD and ME spectroscopy. The investigated samples were further mixed with PVA, granulated, cold pressed and sintered at different temperatures (1000, 1300 and 1400 oC) for 2 hrs and were then reinvestigated again. The magnetic properties of all samples before and after sintering were characterized using VSM at a field of 15 k Oe. When the powder oxides were milled for 20 hrs, detectable diffusion reaction was observed where the centers of all XRD peaks (due to Fe2O3 and MnO2) shifted to higher 2? angles, suggesting that Zn2+ cations had diffused through Fe3+ and/or Mn4+ lattices. The observed increase in the width of the XRD peaks can be attributed to the refinement of the powders by milling. Milling of the powder for 40 hrs resulted in the formation of spinel phase of (Zn, Fe), but MnO2 was disappeared probably due to the formation of amorphous structure. Sintering at 1000, 1300, and 1400 oC resulted in the formation of different spinel (Mn-Zn) ferrites. The ME measurements followed the gradual formation the manganese zinc ferrite until complete formation which observed in the sample that milled for 40 hrs followed by sintering at 1300 oC for two hrs. However, it can be concluded that, the processing conditions of such sample represent are the best conditions for obtaining a soft manganese zinc ferrite (single phase).
