The recent dramatic rise in power conversion efficiencies(PCE)of perovskite solar cells has triggered intense research worldwide.However,their practical development is hampered by poor stability and low PCE values w...The recent dramatic rise in power conversion efficiencies(PCE)of perovskite solar cells has triggered intense research worldwide.However,their practical development is hampered by poor stability and low PCE values with large areas devices.Here,we developed a gas-pumping method to avoid pinholes and eliminate local structural defects over large areas of perovskite film,even for 5 × 5 cm^2 modules,the PCE reached 10.6%and no significant degradation was found after 140 days of outdoor testing.Our approach enables the realization of high performance large-area PSCs for practical application.展开更多
By designing and fabricating thin film electronic devices on a flexible substrate instead of more commonly used rigid substrate, flexible electronics produced has opened a field of special applications. In this articl...By designing and fabricating thin film electronic devices on a flexible substrate instead of more commonly used rigid substrate, flexible electronics produced has opened a field of special applications. In this article, we first reviewed available products that may be used as flexible substrates, their characteristics and unique advantages as supporting material for flexible electronic devices. Secondly, flexible perovskite solar cell is examined in detail, with special focus on its potential large-scale fabrication processes. In particular, a comprehensive review is provided on low cost solution printing techniques that is viewed highly as a viable tool for potential commercialization of the perovskite solar cells. Furthermore, a summary is given on green processing for the solution printing production of flexible perovskite devices.展开更多
Conventional organic solar cell's (OSC) architectures, including rigid transparent substrate (Glass), conductive electrode (Indium tin oxide, ITO) and small working areas, are widely utilized in organic photovo...Conventional organic solar cell's (OSC) architectures, including rigid transparent substrate (Glass), conductive electrode (Indium tin oxide, ITO) and small working areas, are widely utilized in organic photovoltaic fields. However, such a structure as well as conventional spin-coating method obviously restrict their industrial application. In this article, we report the deposition of silver nanowires (AgNWs) on the flexible substrate by slot-die printing. The obtained AgNWs films exhibited a high transmittance and a low resistance, and were further used as the transparent conductive electrode ofOSCs. A typical conjugated polymer, poly[(2-5-bis(2-hexyldecyloxy)phenylene)-alt-(5,6-difluoro-4,7-di(thiophen-2-yl)benzo[c] [1,2,5]thiadiazole)] (PPDT2FBT), was used as the active material to fabricate large-area (7 cm2) solar cells by a slot-die coating process. The power conversion efficiency (PCE) could reach 1.87% initially and further increased to 3.04% by thermal annealing. Compared to the performance of reference cell on ITO substrate, the result indicated that the AgNWs could be developed as an alternative substitute of conductive electrode to fabricate the large-area flexible OSCs by roll-to-roll printing.展开更多
Layer-by-layer (LbL) strategy has been developed to form bulk heterojunction (BHJ) structure for processing efficient organic solar cells (OSCs). Herein, LbL slot-die coating with twin boiling point solvents (TBPS) st...Layer-by-layer (LbL) strategy has been developed to form bulk heterojunction (BHJ) structure for processing efficient organic solar cells (OSCs). Herein, LbL slot-die coating with twin boiling point solvents (TBPS) strategy was developed to fabricate highly efficient OSCs, which matches with large-scale, high throughput roll-to-roll (R2R) industrialized mass process. The TBPS strategy could produce high-quality thin film without any additive, leading to the optimized vertical phase separation with interpenetrating nanostructures, as well as the enhanced charge transport and extraction. Thus, the power conversion efficiency up to 14.42% was achieved for [(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)-benzo [1,2-b:4,5-b′]dithiophene))-alt-(5,5-(1′,3′-di-2-thienyl-5′,7′-bis(2-ethylhexyl)benzo[1′,2′-c:4′,5′-c′]dithiophene-4,8-dione)]:2,2′-((2Z,2′Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2″,3″:4″,5″]thieno[2′,3′:4,5]pyrrolo[3,2-g]thieno[2′,3′:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene)) bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile (PM6:Y6) OSCs fabricated via sequentially LbL slot-die coating using the TBPS strategy under ambient condition. The research provides a potential route for industrialized production of high-efficiency and large-area OSC devices.展开更多
Perovskite solar cells(PSCs)have attracted tremendous attention as a promising alternative candidate for clean energy generation.Many attempts have been made with various deposition techniques to scale-up manufacturin...Perovskite solar cells(PSCs)have attracted tremendous attention as a promising alternative candidate for clean energy generation.Many attempts have been made with various deposition techniques to scale-up manufacturing.Slot-die coating is a robust and facile deposition technique that can be applied in large-area roll-to-roll(R2R)fabrication of thin film solar cells with the advantages of high material utilization,low cost and high throughput.Herein,we demonstrate the encouraging result of PSCs prepared by slot-die coating under ambient environment using a twostep sequential process whereby PbI_(2):CsI is slot-die coated first followed by a subsequent slot-die coating of organic cations containing solution.A porous PbI_(2):CsI film can promote the rapid and complete transformation into perovskite film.The crystallinity and morphology of perovskite films are significantly improved by optimizing nitrogen blowing and controlling substrate temperature.A power conversion efficiency(PCE)of 18.13%is achieved,which is promising for PSCs fabricated by two-step fully slot-die-coated devices.Furthermore,PSCs with a 1 cm2 area yield a champion PCE of 15.10%.Moreover,a PCE of 13.00%is obtained on a flexible substrate by the roll-to-roll(R2R)coating,which is one of the highest reported cells with all layers except for metal electrode fabricated by R2R process under ambient condition.展开更多
The slot-die coating is recognized as the most compatible method for the roll-to-roll(R2R)processing of large-area flexible organic solar cells(OSCs).However,the photovoltaic performance of the large-area flexible all...The slot-die coating is recognized as the most compatible method for the roll-to-roll(R2R)processing of large-area flexible organic solar cells(OSCs).However,the photovoltaic performance of the large-area flexible all-polymer solar cells was significantly lagging behind that of polymer donors with small molecule non-fullerene acceptors devices.In this work,the 1 cm^(2) flexible device of an all-polymer system,PTQ10:PYF-T-o,fabricated by slot-die coating,achieves an excellent efficiency of 11.24%via controlling the coating temperatures.It is found that,compared with the donor,the crystallinity of PYF-T-o plays a crucial role in device performance.The all-polymer flexible devices show superior mechanical bending stability,maintaining an efficiency of over 95%of the initial value during a 1000-cycle bending test.展开更多
为探究锂电池极片涂布工艺参数与浆料涂层湿厚度之间的定量关系,基于Volume of Fluid(VOF)方法建立了狭缝挤压式涂布外流场的数值计算模型,分析了锂电池浆料微观流动过程及涂布缺陷形成原因,运用Minitab软件设计了三因子两水平的全因子...为探究锂电池极片涂布工艺参数与浆料涂层湿厚度之间的定量关系,基于Volume of Fluid(VOF)方法建立了狭缝挤压式涂布外流场的数值计算模型,分析了锂电池浆料微观流动过程及涂布缺陷形成原因,运用Minitab软件设计了三因子两水平的全因子仿真试验,讨论了基材运动速度、涂布间隙和入口流速对浆料涂层湿厚度的影响规律。仿真结果表明,在一定工艺参数范围内可获得稳定均匀的涂层,否则会产生涂布缺陷,其中基材运动速度和入口流速为涂层湿厚度主要影响因素,建立的数学模型在仿真试验条件下可预测湿涂层的厚度,为锂电池极片涂布工艺参数的优化提供理论支持。展开更多
文摘The recent dramatic rise in power conversion efficiencies(PCE)of perovskite solar cells has triggered intense research worldwide.However,their practical development is hampered by poor stability and low PCE values with large areas devices.Here,we developed a gas-pumping method to avoid pinholes and eliminate local structural defects over large areas of perovskite film,even for 5 × 5 cm^2 modules,the PCE reached 10.6%and no significant degradation was found after 140 days of outdoor testing.Our approach enables the realization of high performance large-area PSCs for practical application.
基金the financial support of the National Key Research and Development Project funding from the Ministry of Science and Technology of China(Grants Nos.2016YFA0202400and 2016YFA0202404)the Peacock Team Project funding from Shenzhen Science and Technology Innovation Committee(Grant No.KQTD2015033110182370)
文摘By designing and fabricating thin film electronic devices on a flexible substrate instead of more commonly used rigid substrate, flexible electronics produced has opened a field of special applications. In this article, we first reviewed available products that may be used as flexible substrates, their characteristics and unique advantages as supporting material for flexible electronic devices. Secondly, flexible perovskite solar cell is examined in detail, with special focus on its potential large-scale fabrication processes. In particular, a comprehensive review is provided on low cost solution printing techniques that is viewed highly as a viable tool for potential commercialization of the perovskite solar cells. Furthermore, a summary is given on green processing for the solution printing production of flexible perovskite devices.
基金financially supported by the National Natural Science Foundation of China(Nos.21125420 and 21474022)the Chinese Academy of Sciences
文摘Conventional organic solar cell's (OSC) architectures, including rigid transparent substrate (Glass), conductive electrode (Indium tin oxide, ITO) and small working areas, are widely utilized in organic photovoltaic fields. However, such a structure as well as conventional spin-coating method obviously restrict their industrial application. In this article, we report the deposition of silver nanowires (AgNWs) on the flexible substrate by slot-die printing. The obtained AgNWs films exhibited a high transmittance and a low resistance, and were further used as the transparent conductive electrode ofOSCs. A typical conjugated polymer, poly[(2-5-bis(2-hexyldecyloxy)phenylene)-alt-(5,6-difluoro-4,7-di(thiophen-2-yl)benzo[c] [1,2,5]thiadiazole)] (PPDT2FBT), was used as the active material to fabricate large-area (7 cm2) solar cells by a slot-die coating process. The power conversion efficiency (PCE) could reach 1.87% initially and further increased to 3.04% by thermal annealing. Compared to the performance of reference cell on ITO substrate, the result indicated that the AgNWs could be developed as an alternative substitute of conductive electrode to fabricate the large-area flexible OSCs by roll-to-roll printing.
基金This work was supported by the National Key Research and Development Program of China(No.2017YFA0206600)the Science and Technology Innovation Program of Hunan Province(No.2020RC4004)the Special Funding for the Construction of Innovative Provinces in Hunan Province(No.2020GK2024).
文摘Layer-by-layer (LbL) strategy has been developed to form bulk heterojunction (BHJ) structure for processing efficient organic solar cells (OSCs). Herein, LbL slot-die coating with twin boiling point solvents (TBPS) strategy was developed to fabricate highly efficient OSCs, which matches with large-scale, high throughput roll-to-roll (R2R) industrialized mass process. The TBPS strategy could produce high-quality thin film without any additive, leading to the optimized vertical phase separation with interpenetrating nanostructures, as well as the enhanced charge transport and extraction. Thus, the power conversion efficiency up to 14.42% was achieved for [(2,6-(4,8-bis(5-(2-ethylhexyl-3-fluoro)thiophen-2-yl)-benzo [1,2-b:4,5-b′]dithiophene))-alt-(5,5-(1′,3′-di-2-thienyl-5′,7′-bis(2-ethylhexyl)benzo[1′,2′-c:4′,5′-c′]dithiophene-4,8-dione)]:2,2′-((2Z,2′Z)-((12,13-bis(2-ethylhexyl)-3,9-diundecyl-12,13-dihydro-[1,2,5]thiadiazolo[3,4-e]thieno[2″,3″:4″,5″]thieno[2′,3′:4,5]pyrrolo[3,2-g]thieno[2′,3′:4,5]thieno[3,2-b]indole-2,10-diyl)bis(methanylylidene)) bis(5,6-difluoro-3-oxo-2,3-dihydro-1H-indene-2,1-diylidene))dimalononitrile (PM6:Y6) OSCs fabricated via sequentially LbL slot-die coating using the TBPS strategy under ambient condition. The research provides a potential route for industrialized production of high-efficiency and large-area OSC devices.
基金the National Natural Science Foundation of China(Grant No.52173192)the National Key Research and Development Program of China(Grant No.2017YFA0206600)+1 种基金HL also acknowledges the support from the Key Innovation Project of Graduate of Central South University(Grant No.2018ZZTS106)and China Scholarship Council programOpen access funding provided by Shanghai Jiao Tong University
文摘Perovskite solar cells(PSCs)have attracted tremendous attention as a promising alternative candidate for clean energy generation.Many attempts have been made with various deposition techniques to scale-up manufacturing.Slot-die coating is a robust and facile deposition technique that can be applied in large-area roll-to-roll(R2R)fabrication of thin film solar cells with the advantages of high material utilization,low cost and high throughput.Herein,we demonstrate the encouraging result of PSCs prepared by slot-die coating under ambient environment using a twostep sequential process whereby PbI_(2):CsI is slot-die coated first followed by a subsequent slot-die coating of organic cations containing solution.A porous PbI_(2):CsI film can promote the rapid and complete transformation into perovskite film.The crystallinity and morphology of perovskite films are significantly improved by optimizing nitrogen blowing and controlling substrate temperature.A power conversion efficiency(PCE)of 18.13%is achieved,which is promising for PSCs fabricated by two-step fully slot-die-coated devices.Furthermore,PSCs with a 1 cm2 area yield a champion PCE of 15.10%.Moreover,a PCE of 13.00%is obtained on a flexible substrate by the roll-to-roll(R2R)coating,which is one of the highest reported cells with all layers except for metal electrode fabricated by R2R process under ambient condition.
基金supported by the National Natural Science Foundation of China(NSFC)(Nos.52073068,22135001,and 21721002)the Strategic Priority Research Program of the Chinese Academy of Sciences(No.XDB36000000).
文摘The slot-die coating is recognized as the most compatible method for the roll-to-roll(R2R)processing of large-area flexible organic solar cells(OSCs).However,the photovoltaic performance of the large-area flexible all-polymer solar cells was significantly lagging behind that of polymer donors with small molecule non-fullerene acceptors devices.In this work,the 1 cm^(2) flexible device of an all-polymer system,PTQ10:PYF-T-o,fabricated by slot-die coating,achieves an excellent efficiency of 11.24%via controlling the coating temperatures.It is found that,compared with the donor,the crystallinity of PYF-T-o plays a crucial role in device performance.The all-polymer flexible devices show superior mechanical bending stability,maintaining an efficiency of over 95%of the initial value during a 1000-cycle bending test.
文摘为探究锂电池极片涂布工艺参数与浆料涂层湿厚度之间的定量关系,基于Volume of Fluid(VOF)方法建立了狭缝挤压式涂布外流场的数值计算模型,分析了锂电池浆料微观流动过程及涂布缺陷形成原因,运用Minitab软件设计了三因子两水平的全因子仿真试验,讨论了基材运动速度、涂布间隙和入口流速对浆料涂层湿厚度的影响规律。仿真结果表明,在一定工艺参数范围内可获得稳定均匀的涂层,否则会产生涂布缺陷,其中基材运动速度和入口流速为涂层湿厚度主要影响因素,建立的数学模型在仿真试验条件下可预测湿涂层的厚度,为锂电池极片涂布工艺参数的优化提供理论支持。