The leakage flow through two labyrinth seals, e.g the interlocking seal and the stepped seal, was numerically investigated. Preliminary calculation of the seal-cavity averaged pressure by using the one-dimensional con...The leakage flow through two labyrinth seals, e.g the interlocking seal and the stepped seal, was numerically investigated. Preliminary calculation of the seal-cavity averaged pressure by using the one-dimensional control volume method showed favorable agreement with the experimental measurements. Subsequently, in-depth understanding of the fluid flow through the labyrinth seals was obtained by employing Computational Fluid Dynamics （CFD） and k -ε turbulence model, which resulted in a potential wealth of information like the streamline pattern, velocity vector field, and distribution of turbulent kinetic energy and static pressure. At the clearance of the seal the turbulent kinetic energy reached the peak value, while in the bulk region of the cavities it decayed fast. The static pressure rapidly dropped as the fluid flow went through the clearance; no distinct difference of the static pressure was inspected in the cavities. Also noted from the numerical results was that the stepped seal showed better sealing performance than the interlocking seal.展开更多
Since the beginning of the 20th century, many researches on the sealing characteristic of mechanical seals were carried out broadly and in depth by various methods and some leakage models were built. But due to the la...Since the beginning of the 20th century, many researches on the sealing characteristic of mechanical seals were carried out broadly and in depth by various methods and some leakage models were built. But due to the lack of the way to characterize the main factors of influence on the leakage, most of the early researches were based on the assumptions that the seal faces topography and the frictional conditions were invariant. In the early built models, the effect of the surface topography change of the seal face on the leakage rate was neglected. Based on the fractal theory, the contact of end faces of the rotary and stationary rings was simplified to be the contact of a rough surface and an ideal rigid smooth surface, and the contact interface＇s cavity size-distribution function as well as the fractal characteristic of the cavity profile curve was discussed. By analyzing the influence of abrasion on the seal face topography and the leakage channel, the time-correlation leakage prediction model of mechanical seals based on the fractal theory was established and the method for predicting the leakage rate of mechanical seals with parallel plane was proposed. The values of the leakage rate predicted theoretically are similar to the measured values of the leakage rate in the model test and in situ test. The experimental results indicate that the leakage rate of mechanical seals is a transient value. The surface topography of the end faces of the seal tings and its change during the frictional wear of mechanical seals can be accurately characterized by the fractal parameters. Under the work conditions of changeless frictional mechanism, the fractal parameters measured or calculated based on the accelerated testing equation can be used to predict the leakage rate of mechanical seal in service. The proposed research provides the basis for determining the leakage state and predicting working life of mechanical seal.展开更多
基金Project supported by the China Stat. High Tech. Project - "863" Project (Grant No. 2002AA526013-8).
文摘The leakage flow through two labyrinth seals, e.g the interlocking seal and the stepped seal, was numerically investigated. Preliminary calculation of the seal-cavity averaged pressure by using the one-dimensional control volume method showed favorable agreement with the experimental measurements. Subsequently, in-depth understanding of the fluid flow through the labyrinth seals was obtained by employing Computational Fluid Dynamics （CFD） and k -ε turbulence model, which resulted in a potential wealth of information like the streamline pattern, velocity vector field, and distribution of turbulent kinetic energy and static pressure. At the clearance of the seal the turbulent kinetic energy reached the peak value, while in the bulk region of the cavities it decayed fast. The static pressure rapidly dropped as the fluid flow went through the clearance; no distinct difference of the static pressure was inspected in the cavities. Also noted from the numerical results was that the stepped seal showed better sealing performance than the interlocking seal.
基金supported by China Postdoctoral Science Foundation (Grant No. 20070410323)Jiangsu Provincial Planned Projects for Postdoctoral Research Funds of China (Grant No. 0701001C)Jiangsu Provincial Planned Projects for Fostering Talents of Six Scientific Fields of China (Grant No. 07-D-027)
文摘Since the beginning of the 20th century, many researches on the sealing characteristic of mechanical seals were carried out broadly and in depth by various methods and some leakage models were built. But due to the lack of the way to characterize the main factors of influence on the leakage, most of the early researches were based on the assumptions that the seal faces topography and the frictional conditions were invariant. In the early built models, the effect of the surface topography change of the seal face on the leakage rate was neglected. Based on the fractal theory, the contact of end faces of the rotary and stationary rings was simplified to be the contact of a rough surface and an ideal rigid smooth surface, and the contact interface＇s cavity size-distribution function as well as the fractal characteristic of the cavity profile curve was discussed. By analyzing the influence of abrasion on the seal face topography and the leakage channel, the time-correlation leakage prediction model of mechanical seals based on the fractal theory was established and the method for predicting the leakage rate of mechanical seals with parallel plane was proposed. The values of the leakage rate predicted theoretically are similar to the measured values of the leakage rate in the model test and in situ test. The experimental results indicate that the leakage rate of mechanical seals is a transient value. The surface topography of the end faces of the seal tings and its change during the frictional wear of mechanical seals can be accurately characterized by the fractal parameters. Under the work conditions of changeless frictional mechanism, the fractal parameters measured or calculated based on the accelerated testing equation can be used to predict the leakage rate of mechanical seal in service. The proposed research provides the basis for determining the leakage state and predicting working life of mechanical seal.
