A low carbon steel （LCS）/high chromium white cast iron （HCCI） bimetal wear plate about 20 mm in thickness was prepared by liquid-liquid bimetal composite casting technology to substitute for the welding wear plate...A low carbon steel （LCS）/high chromium white cast iron （HCCI） bimetal wear plate about 20 mm in thickness was prepared by liquid-liquid bimetal composite casting technology to substitute for the welding wear plate. A clear and distinguishable composite layer between the LCS and the HCCI was detected with SEM, and the composition and phase were analyzed through EDS and XRD. The composite layer was composed of three sublayers from the LCS to the HCCI： pearlite transition layer, composite layer, and HCCI transition layer. The Vickers hardness from the pearlite transition layer to the HCCl transition layer was 360 HV to 855 HV. The austenite grows as dendrites between the composite layer and the HCCI transition layer under constitutional undercooling. A large amount of C and Cr, and a small amount of Si and Mn dissolve in the matrix. Granular Cr7C3 is uniformly distributed. Due to the solute redistribution at the solid-liquid interface, the primary austenite grows from planar to cellular and finally to the distinct dendrite crystals. The dendrite crystals have an obvious growth direction perpendicular to the composite layer.展开更多
The distortion of mold plates plays an important role in the formation of surface cracks on continuously cast steel products. To investigate the non-uniform distortion of a mold, a full-scale stress model of the mold ...The distortion of mold plates plays an important role in the formation of surface cracks on continuously cast steel products. To investigate the non-uniform distortion of a mold, a full-scale stress model of the mold was de veloped. An inverse algorithm was applied to calculate the heat flux using the temperatures measured by the thermo- couples buried inside the mold plates. Based on this, a full-scale, finite-element stress model, including four copper plates, a nickel layer and water slots in different depths, was built to determine the complex mechanical behavior of the continuous casting mold used to produce steel slabs. The heat flux calculated by the inverse algorithm was applied to the stress model to analyze the non-uniform mechanical behavior. The results showed that the stress and distortion distributions of the four copper plates were not symmetrical, which reflected the non-uniform distortion behaviors of copper plates, water slots, nickel layer and the corner region of the mold. The gap between the mold and the slab was increased because of the corner distortion, which was very important for the heat transfer of initial solidifying shell, and it may be a major reason for the slow cooling of the slab corner.展开更多
基金financially supported by the National Natural Science Foundation of China Project under grant No.51371090the Science and Technology Support Program of 12th Five-Year Plan under grant No.2011BAD20B03010401+4 种基金the Educational Department Surface Project of Heilongjiang Province under grant No.12521519the Cultivation Plan of the New Century Excellent Talents of Heilongjiang Province under grant No.1155-NCET-017the College Student Science and Technology Innovation of Heilongjiang Province under grant No.201410222037the College Student Science and Technology Innovation of Jiamusi University under grant No.xsld2014-002Graduate Student Science and Technology Innovation of Jiamusi University LZR2014_007
文摘A low carbon steel （LCS）/high chromium white cast iron （HCCI） bimetal wear plate about 20 mm in thickness was prepared by liquid-liquid bimetal composite casting technology to substitute for the welding wear plate. A clear and distinguishable composite layer between the LCS and the HCCI was detected with SEM, and the composition and phase were analyzed through EDS and XRD. The composite layer was composed of three sublayers from the LCS to the HCCI： pearlite transition layer, composite layer, and HCCI transition layer. The Vickers hardness from the pearlite transition layer to the HCCl transition layer was 360 HV to 855 HV. The austenite grows as dendrites between the composite layer and the HCCI transition layer under constitutional undercooling. A large amount of C and Cr, and a small amount of Si and Mn dissolve in the matrix. Granular Cr7C3 is uniformly distributed. Due to the solute redistribution at the solid-liquid interface, the primary austenite grows from planar to cellular and finally to the distinct dendrite crystals. The dendrite crystals have an obvious growth direction perpendicular to the composite layer.
基金Item Sponsored by National Natural Science Foundation of China(51474047,51004012)China Postdoctoral Science Foundation(2012M520621,2013T60511)Fundamental Research Funds for the Central Universities of China
文摘The distortion of mold plates plays an important role in the formation of surface cracks on continuously cast steel products. To investigate the non-uniform distortion of a mold, a full-scale stress model of the mold was de veloped. An inverse algorithm was applied to calculate the heat flux using the temperatures measured by the thermo- couples buried inside the mold plates. Based on this, a full-scale, finite-element stress model, including four copper plates, a nickel layer and water slots in different depths, was built to determine the complex mechanical behavior of the continuous casting mold used to produce steel slabs. The heat flux calculated by the inverse algorithm was applied to the stress model to analyze the non-uniform mechanical behavior. The results showed that the stress and distortion distributions of the four copper plates were not symmetrical, which reflected the non-uniform distortion behaviors of copper plates, water slots, nickel layer and the corner region of the mold. The gap between the mold and the slab was increased because of the corner distortion, which was very important for the heat transfer of initial solidifying shell, and it may be a major reason for the slow cooling of the slab corner.
