To satisfy the need for high-speed and high-accuracy machining of NURBS curve. Firstly the form of NURBS curve is analyzed and Talor's expansion of the parameter u with respect to time t is used to obtain the algorit...To satisfy the need for high-speed and high-accuracy machining of NURBS curve. Firstly the form of NURBS curve is analyzed and Talor's expansion of the parameter u with respect to time t is used to obtain the algorithm of the first order approximation interpolation. Secondly, based on the algorithm of the controlled chord error interpolator, an intelligent interpolation algorithm of the adaptive feedrate control is proposed. According to the actual machining capacity of machine tools, this algorithm uses look-ahead method, which dispenses with the complicated computation of the end point estimation of NURBS curve, to analyze the curve segment required by the maximum deceleration distance. Thus, the feedrate could decrease in advance and vary with the curvature and the variation ratio of curvature, which makes machining motion quite smooth. Not only could high accuracy and fine surface quality be achieved during high-speed machining, but also the overload of cutter tools is avoided on comers. Finally, in order to facilitate the calculation of interpolation, the dynamic matrix representation and efficient algorithm of curvature computation of the NURBS curve are presented,展开更多
Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level ...Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency.展开更多
基金National Excellent Young Teacher Encouragement Plan of China
文摘To satisfy the need for high-speed and high-accuracy machining of NURBS curve. Firstly the form of NURBS curve is analyzed and Talor's expansion of the parameter u with respect to time t is used to obtain the algorithm of the first order approximation interpolation. Secondly, based on the algorithm of the controlled chord error interpolator, an intelligent interpolation algorithm of the adaptive feedrate control is proposed. According to the actual machining capacity of machine tools, this algorithm uses look-ahead method, which dispenses with the complicated computation of the end point estimation of NURBS curve, to analyze the curve segment required by the maximum deceleration distance. Thus, the feedrate could decrease in advance and vary with the curvature and the variation ratio of curvature, which makes machining motion quite smooth. Not only could high accuracy and fine surface quality be achieved during high-speed machining, but also the overload of cutter tools is avoided on comers. Finally, in order to facilitate the calculation of interpolation, the dynamic matrix representation and efficient algorithm of curvature computation of the NURBS curve are presented,
基金Supported by National Natural Science Foundation of China(Grant No.11290144)Innovation Foundation of BUAA for Ph D Graduates,China
文摘Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency.