Bearing condition monitoring and fault diagnosis (CMFD) can investigate bearing faults in the early stages, preventing the subsequent impacts of machine bearing failures effectively. CMFD for low-speed, non-continuous...Bearing condition monitoring and fault diagnosis (CMFD) can investigate bearing faults in the early stages, preventing the subsequent impacts of machine bearing failures effectively. CMFD for low-speed, non-continuous operation bearings, such as yaw bearings and pitch bearings in wind turbines, and rotating support bearings in space launch towers, presents more challenges compared to continuous rolling bearings. Firstly, these bearings have very slow speeds, resulting in weak collected fault signals that are heavily masked by severe noise interference. Secondly, their limited rotational angles during operation lead to a restricted number of fault signals. Lastly, the interference from deceleration and direction-changing impact signals significantly affects fault impact signals. To address these challenges, this paper proposes a method for extracting fault features in low-speed reciprocating bearings based on short signal segmentation and modulation signal bispectrum (MSB) slicing. This method initially separates short signals corresponding to individual cycles from the vibration signals based on encoder signals. Subsequently, MSB analysis is performed on each short signal to generate MSB carrier-slice spectra. The optimal carrier frequency and its corresponding modulation signal slice spectrum are determined based on the carrier-slice spectra. Finally, the MSB modulation signal slice spectra of the short signal set are averaged to obtain the overall average feature of the sliced spectra.展开更多
风电机组的偏航轴承和变桨轴承、航天发射塔架的回转支承轴承、起重机和挖掘机的转盘轴承等,都具有低速往复运转的特点。低速往复运转轴承的故障诊断极具挑战:低速工况下损伤接触的冲击力小,损伤冲击信号弱;减速换向冲击信号对故障冲击...风电机组的偏航轴承和变桨轴承、航天发射塔架的回转支承轴承、起重机和挖掘机的转盘轴承等,都具有低速往复运转的特点。低速往复运转轴承的故障诊断极具挑战:低速工况下损伤接触的冲击力小,损伤冲击信号弱;减速换向冲击信号对故障冲击信号的干扰大;覆盖多个往复运转行程的长信号不具有周期性,等等。为了解决上述问题,提出一种基于调制信号双谱(Modulation Signal Bispectrum,MSB)切片总体平均的低速往复运转轴承故障诊断方法。首先,利用转速跟踪过零点对振动信号进行信号重采样处理,并依据编码器信号从重采样信号中分离出单个行程的短信号集合;然后,对每一个短信号进行MSB分析,生成MSB的载波切片谱,根据载波切片谱寻找最优载波频率及其对应的调制信号切片谱;最后,对短信号集合的MSB调制信号切片谱进行总体平均,生成切片谱总体平均特征。故障试验数据验证结果表明,MSB切片总体平均特征能够有效诊断低速往复运转轴承的故障。展开更多
针对快速谱峭度图和传统切片MSB(modulation signal bispectrum)算法在强干扰条件下提取轴承故障特征不佳的问题,提出一种基于调制增强切片MSB的滚动轴承故障特征提取方法。首先利用MSB算法计算得到原始振动信号的调制信号双谱,对主维...针对快速谱峭度图和传统切片MSB(modulation signal bispectrum)算法在强干扰条件下提取轴承故障特征不佳的问题,提出一种基于调制增强切片MSB的滚动轴承故障特征提取方法。首先利用MSB算法计算得到原始振动信号的调制信号双谱,对主维度进行切片叠加得到载波谱;然后基于MSB凸显滚动轴承故障信号调制特征的性质,通过粒子群寻优算法对切片范围进行择优;最后,对故障特征所在切片的双谱相干函数与调制信号双谱进行组合处理,进行增强性重构得到调制谱,去除了大部分噪声分量,直接提取出故障特征。通过仿真、实验验证了调制增强切片MSB算法能够实现长传递路径、强噪声干扰条件下的滚动轴承故障特征提取,所得结果比快速谱峭度图更加直观、清晰。展开更多
文摘Bearing condition monitoring and fault diagnosis (CMFD) can investigate bearing faults in the early stages, preventing the subsequent impacts of machine bearing failures effectively. CMFD for low-speed, non-continuous operation bearings, such as yaw bearings and pitch bearings in wind turbines, and rotating support bearings in space launch towers, presents more challenges compared to continuous rolling bearings. Firstly, these bearings have very slow speeds, resulting in weak collected fault signals that are heavily masked by severe noise interference. Secondly, their limited rotational angles during operation lead to a restricted number of fault signals. Lastly, the interference from deceleration and direction-changing impact signals significantly affects fault impact signals. To address these challenges, this paper proposes a method for extracting fault features in low-speed reciprocating bearings based on short signal segmentation and modulation signal bispectrum (MSB) slicing. This method initially separates short signals corresponding to individual cycles from the vibration signals based on encoder signals. Subsequently, MSB analysis is performed on each short signal to generate MSB carrier-slice spectra. The optimal carrier frequency and its corresponding modulation signal slice spectrum are determined based on the carrier-slice spectra. Finally, the MSB modulation signal slice spectra of the short signal set are averaged to obtain the overall average feature of the sliced spectra.
文摘风电机组的偏航轴承和变桨轴承、航天发射塔架的回转支承轴承、起重机和挖掘机的转盘轴承等,都具有低速往复运转的特点。低速往复运转轴承的故障诊断极具挑战:低速工况下损伤接触的冲击力小,损伤冲击信号弱;减速换向冲击信号对故障冲击信号的干扰大;覆盖多个往复运转行程的长信号不具有周期性,等等。为了解决上述问题,提出一种基于调制信号双谱(Modulation Signal Bispectrum,MSB)切片总体平均的低速往复运转轴承故障诊断方法。首先,利用转速跟踪过零点对振动信号进行信号重采样处理,并依据编码器信号从重采样信号中分离出单个行程的短信号集合;然后,对每一个短信号进行MSB分析,生成MSB的载波切片谱,根据载波切片谱寻找最优载波频率及其对应的调制信号切片谱;最后,对短信号集合的MSB调制信号切片谱进行总体平均,生成切片谱总体平均特征。故障试验数据验证结果表明,MSB切片总体平均特征能够有效诊断低速往复运转轴承的故障。
文摘针对快速谱峭度图和传统切片MSB(modulation signal bispectrum)算法在强干扰条件下提取轴承故障特征不佳的问题,提出一种基于调制增强切片MSB的滚动轴承故障特征提取方法。首先利用MSB算法计算得到原始振动信号的调制信号双谱,对主维度进行切片叠加得到载波谱;然后基于MSB凸显滚动轴承故障信号调制特征的性质,通过粒子群寻优算法对切片范围进行择优;最后,对故障特征所在切片的双谱相干函数与调制信号双谱进行组合处理,进行增强性重构得到调制谱,去除了大部分噪声分量,直接提取出故障特征。通过仿真、实验验证了调制增强切片MSB算法能够实现长传递路径、强噪声干扰条件下的滚动轴承故障特征提取,所得结果比快速谱峭度图更加直观、清晰。
