Continuous solidification experiments are carried out with Pb–Al alloys under the influence of the electric current pulses（ECPs）. The results demonstrate that the ECPs mainly affect the microstructure formation thr...Continuous solidification experiments are carried out with Pb–Al alloys under the influence of the electric current pulses（ECPs）. The results demonstrate that the ECPs mainly affect the microstructure formation through changing the energy barrier for the nucleation of the minority phase droplets（MPDs） and minority phase particles（MPPs） during cooling Pb–Al alloys in the liquid–liquid and liquid–solid phase transformation temperature ranges in advance of the solidification of the matrix liquid. For Pb–Al alloys with Al-rich droplets/particles as the minority phase, the ECPs lower the energy barriers for the nucleation of the MPDs/MPPs and cause a significant increase in the nucleation rate of the MPDs/MPPs and, thus,promote the formation of Pb–Al alloys with a well-dispersed or even nanoparticles dispersed microstructure. The ECPs parameters show an important influence on the microstructure formation of Pb–Al alloys. The refinement extent of the MPDs/MPPs increases with the increase in the peak current density. For a given peak current density, the refinement extent of the MPDs/MPPs increases with the increases in the pulse frequency and pulse width first, and then level off and become asymptotic.展开更多
A density functional theory （DFT） study has been carried out for [Zn-1AI（OH2）n＋6（OH）2n-2]^3＋ （n=3-6） and [Znn-1AI（OH2）2n-2（OH）2n-2]^3＋ （n = 7） clusters, which include the basic structural information ...A density functional theory （DFT） study has been carried out for [Zn-1AI（OH2）n＋6（OH）2n-2]^3＋ （n=3-6） and [Znn-1AI（OH2）2n-2（OH）2n-2]^3＋ （n = 7） clusters, which include the basic structural information of the brucite-like lattice structure of Zn/Al layered double hydroxides （LDHs） with Zn/AI molar ratio （R） in the range 2-6, in order to understand the effect of the Zn/Al ratio on the structure and stability of binary Zn/Al LDHs. Based on systematic calculations of the geometric parameters and formation energies of the cluster models, it was found that it is possible for Zn^2＋ and Al^3＋ cations to replace Mg^2＋ isomorphously in the brucite-like structure with different R values, resulting in differences in microstructure of the clusters and unit cell parameter a of the Zn/Al LDHs. Analysis of the geometry and bonding around the trivalent Al^3＋ or divalent Zn^2＋ cations reveals that Al^3＋ plays a more significant role than Zn^2＋ in determining the microstructure properties, formation and bonding stability of the corresponding ZnRAl clusters when R〈5, while the influence of Zn^2＋ becomes the dominant factor in the case of R〉 5. These findings are in good agreement with experiments. This work provides a detailed electronic-level understanding of how the composition of cations affects the microstructure and stability of Zn-containing binary LDH layers.展开更多
A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating...A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr（23）C6,CrB,and Ni＋Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.51771210,51501207,51471173 and 51271185)the China’s Manned Space Station Project(Grant No.TGJZ800-2-RW024)the Natural Science Foundation of Liaoning Province(Grant No.201501043)
文摘Continuous solidification experiments are carried out with Pb–Al alloys under the influence of the electric current pulses（ECPs）. The results demonstrate that the ECPs mainly affect the microstructure formation through changing the energy barrier for the nucleation of the minority phase droplets（MPDs） and minority phase particles（MPPs） during cooling Pb–Al alloys in the liquid–liquid and liquid–solid phase transformation temperature ranges in advance of the solidification of the matrix liquid. For Pb–Al alloys with Al-rich droplets/particles as the minority phase, the ECPs lower the energy barriers for the nucleation of the MPDs/MPPs and cause a significant increase in the nucleation rate of the MPDs/MPPs and, thus,promote the formation of Pb–Al alloys with a well-dispersed or even nanoparticles dispersed microstructure. The ECPs parameters show an important influence on the microstructure formation of Pb–Al alloys. The refinement extent of the MPDs/MPPs increases with the increase in the peak current density. For a given peak current density, the refinement extent of the MPDs/MPPs increases with the increases in the pulse frequency and pulse width first, and then level off and become asymptotic.
基金supported by the National Natural Science Foundation of China and the Program for Changjiang Scholars and Innovative Research Teams in Universities (Grant No.IRT0406)
文摘A density functional theory （DFT） study has been carried out for [Zn-1AI（OH2）n＋6（OH）2n-2]^3＋ （n=3-6） and [Znn-1AI（OH2）2n-2（OH）2n-2]^3＋ （n = 7） clusters, which include the basic structural information of the brucite-like lattice structure of Zn/Al layered double hydroxides （LDHs） with Zn/AI molar ratio （R） in the range 2-6, in order to understand the effect of the Zn/Al ratio on the structure and stability of binary Zn/Al LDHs. Based on systematic calculations of the geometric parameters and formation energies of the cluster models, it was found that it is possible for Zn^2＋ and Al^3＋ cations to replace Mg^2＋ isomorphously in the brucite-like structure with different R values, resulting in differences in microstructure of the clusters and unit cell parameter a of the Zn/Al LDHs. Analysis of the geometry and bonding around the trivalent Al^3＋ or divalent Zn^2＋ cations reveals that Al^3＋ plays a more significant role than Zn^2＋ in determining the microstructure properties, formation and bonding stability of the corresponding ZnRAl clusters when R〈5, while the influence of Zn^2＋ becomes the dominant factor in the case of R〉 5. These findings are in good agreement with experiments. This work provides a detailed electronic-level understanding of how the composition of cations affects the microstructure and stability of Zn-containing binary LDH layers.
基金supported by the National Natural Science Foundation of China(No.51205178)the Natural Science Foundation of Gansu Province,China(No.1208RJZA189)the Doctor Fund Project of Lanzhou University of Technology
文摘A multilayer tungsten carbide particle（WCp）-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology.The morphology,microstructure,and formation mechanism of the coating were studied and discussed in different zones.The microstructure morphology and phase composition were investigated by scanning electron microscopy,optical microscopy,X-ray diffraction,and energy-dispersive X-ray spectroscopy.In the results,the coating presents a dense and homogeneous microstructure with few pores and is free from cracks.The whole coating shows a multilayer structure,including composite,transition,fusion,and diffusion-affected layers.Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers.The Ni-based alloy is mainly composed of y-Ni solid solution with finely dispersed Cr7C3/Cr（23）C6,CrB,and Ni＋Ni3Si.WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles,forming a special three-dimensional reticular microstructure.The macrohardness of the coating is HRC 55,which is remarkably improved compared to that of the substrate.The microhardness increases gradually from the substrate to the composite zone,whereas the microhardness remains almost unchanged in the transition and composite zones.
