The microstructures and mechanical properties of Mg-4.2Zn-1.5RE-0.7Zr alloy were investigated under different heat treatment conditions. The as-cast alloy consisted ofα-Mg phase, T-phase and Mg51Zn20 phase. After agi...The microstructures and mechanical properties of Mg-4.2Zn-1.5RE-0.7Zr alloy were investigated under different heat treatment conditions. The as-cast alloy consisted ofα-Mg phase, T-phase and Mg51Zn20 phase. After aging treatment （single-step （325 °C, 10 h） and two-step （325 °C, 4 h）＋（175 °C, 14 h））, neither T-phase nor Mg51Zn20 phase dissolved into the matrix and the coarsening ofα-Mg phase was not significant. When peak-aged at 325 °C for 10 h, dense short rod-likeβ′1 phase precipitated in the matrix. Further ageing at 325 °C led to coarsening ofβ′1 phase and a decrease in number density. Alloy aged at 325 °C for 10 h achieved the highest yield strength （YS） and ultimate tensile strength （UTS） of 153.9 MPa and 247.0 MPa, which were increased by 48 MPa and 23 MPa from as-cast condition, respectively. While the elongation slightly decreased to 15.6%. Comparatively, the YS and UTS of alloy two-step aged by （325 °C, 4 h）＋（175 °C, 14 h） showed little difference from those of single-step aged alloy, but with a lower elongation of 13.4%. In addition, the fracture surfaces of Mg-4.2Zn-1.5RE-0.7Zr alloy under different thermal conditions were mainly characterized by quasi-cleavage feature, but with differences in the details.展开更多
A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simul...A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.展开更多
由于镁合金凝固温度区间很长,所以容易产生热裂。作为新型的高强度变形镁合金,Mg-Zn-Y(ZW系)合金在半连续铸造过程中极易发生热裂。采用"CRC"(Constrained Rod Casting)铸造热裂试验及冷却曲线热分析方法研究了ZW系中ZW22、Z...由于镁合金凝固温度区间很长,所以容易产生热裂。作为新型的高强度变形镁合金,Mg-Zn-Y(ZW系)合金在半连续铸造过程中极易发生热裂。采用"CRC"(Constrained Rod Casting)铸造热裂试验及冷却曲线热分析方法研究了ZW系中ZW22、ZW42、ZW44、ZW26、ZW62合金的凝固路径,凝固最后阶段剩余液相分数以及锆细化等因素和其热裂倾向的关系。热裂纹位置因子、宽度因子等热裂敏感性因子的表征结果表明,合金的热裂倾向从大到小顺序为:无Zr的ZW62>ZW62>ZW22,ZW42和ZW44>ZW26合金。无Zr的ZW62合金比其他合金具有更大热裂倾向与几方面因素有关:具有最长的凝固温度区间;从枝晶干涉点到凝固终了温度间形成W相,阻碍枝晶间剩余液体的流动性,不利于枝晶间补缩;最后凝固阶段剩余液相最少,且该阶段固相分数随温度降低增长缓慢;粗大组织和发达的枝晶。展开更多
Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied usin...Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied using SEM and XRD.The results showed that the microstructure was refined and the secondary dendrite spacing changed from 35μm at atmospheric pressure to 10μm at 6 GPa gradually.Also,Mg(Zn,Cu)2 and Mg Zn Cu eutectic phases were distributed in the shape of network,while under high pressures the second phases(Mg(Zn,Cu)2 and Mg7 Zn3)were mainly granular or strip-like.The solid solubility of Zn and Cu in the matrix built up over increasing solidification pressure and reached 4.12%and 0.32%respectively at 6 GPa.The hardness value was HV 90 and the maximum compression resistance was 430 MPa.Therefore,the grain refinement strengthening,the second phase strengthening and the solid solution strengthening are the principal strengthening mechanisms.展开更多
The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the al...The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the alloys were observed by X-ray diffraction and scanning electron microscopy. The solidification temperature and shrinkage stress during the solidification of MgZn2.5YxZr0.5 alloys in the“T”type hot tearing permanent-mold were acquired with the attached computer. The effect factors of hot tearing susceptibility of MgZn2.5YxZr0.5 alloys, such as the solidification temperature interval, the variation of solid fraction in vulnerable region, the residual liquid fraction in the final stage, the type of the second phase of the alloys were discussed based on the above calculation and observation. The results demonstrated that the hot tearing susceptibility in the investigated alloys was found as follows：MgZn2.5Y2Zr0.5＆gt;MgZn2.5Y0.5Zr0.5＆gt;MgZn2.5Y4Zr0.5＆gt;MgZn2.5Y6Zr0.5＆gt;MgZn2.5Y1Zr0.5. The highest hot tearing susceptibility of MgZn2.5Y2Zr0.5 alloy related to the following reasons： the largest freezing range, the biggest changing of the variation of solid fraction in vulnerable region, the least liquid film in the final stage of solidification, the formation of the second phase which worsens the liquid flow and interdendritic feeding after dendrite coherency.展开更多
Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-...Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-Zr alloys were selected by phase composition and their freezing ranges calculated using Thermo-Calc software.The alloys were prepared,and their fluidity,hot tearing susceptibility,mechanical properties,and thermal conductivity were obtained and compared.The alloy composed of Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr was selected for further investigation,because of its high thermal conductivity and satisfactory mechanical properties.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy’s fluidity and hot tearing susceptibility were similar to those of the widespread AZ91 commercial casting magnesium alloy.The influence of a heat treatment regime on the microstructure,thermal conductivity,and mechanical properties of the developed alloy was also investigated.It was established that the room temperature thermal conductivity of the Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy after aging at 300℃for 5 h was 105 W/m K^(-1).Additionally,the following tensile test results were obtained in aged condition:120 MPa yield strength,200 MPa ultimate tensile strength,and 4%elongation.The utilization of solid solution heat treatment at 520℃for 8 h prior to aging can promote up to 9%increase in elongation.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr casting alloy can be used as a high thermal conductivity material with industrial applications.展开更多
As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mecha...As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mechanical properties of the alloys were evaluated by OM,SEM/EDS,XRD,TEM,EBSD and tensile tests.The results show that the hard MgZnCu phase in Cu-added alloy can strengthen particle-stimulated nucleation(PSN)effect and hinder the migration of dynamic recrystallization(DRX)grain boundary at an elevated temperature during ES.The ZK60+0.5Cu alloy shows an optimal tensile strength–ductility combination(UTS of 396 MPa,YS of 313 MPa,andδ=20.3%)owing to strong grain boundary strengthening and improvement of Schmid factor for{0001}■basal slip.The aggregation of microvoids around the MgZnCu phase mainly accounts for the lower tensile elongation of ZK60+1.0Cu alloy compared with ZK60 alloy.展开更多
基金Project (51275295) supported by the National Natural Science Foundation of ChinaProject (USCAST2012-15) supported by the Funded Projects of SAST-SJTU Joint Research Centre of Advanced Aerospace Technology,ChinaProject (20120073120011) supported by the Research Fund for the Doctoral Program of Higher Education of China
文摘The microstructures and mechanical properties of Mg-4.2Zn-1.5RE-0.7Zr alloy were investigated under different heat treatment conditions. The as-cast alloy consisted ofα-Mg phase, T-phase and Mg51Zn20 phase. After aging treatment （single-step （325 °C, 10 h） and two-step （325 °C, 4 h）＋（175 °C, 14 h））, neither T-phase nor Mg51Zn20 phase dissolved into the matrix and the coarsening ofα-Mg phase was not significant. When peak-aged at 325 °C for 10 h, dense short rod-likeβ′1 phase precipitated in the matrix. Further ageing at 325 °C led to coarsening ofβ′1 phase and a decrease in number density. Alloy aged at 325 °C for 10 h achieved the highest yield strength （YS） and ultimate tensile strength （UTS） of 153.9 MPa and 247.0 MPa, which were increased by 48 MPa and 23 MPa from as-cast condition, respectively. While the elongation slightly decreased to 15.6%. Comparatively, the YS and UTS of alloy two-step aged by （325 °C, 4 h）＋（175 °C, 14 h） showed little difference from those of single-step aged alloy, but with a lower elongation of 13.4%. In addition, the fracture surfaces of Mg-4.2Zn-1.5RE-0.7Zr alloy under different thermal conditions were mainly characterized by quasi-cleavage feature, but with differences in the details.
基金supported by Liaoning Revitalization Talents Program, China (XLYC1807021)Joint Research Fund of Liaoning - Shenyang National Laboratory for Materials Science, China (2019JH3/30100014)+1 种基金Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang, China (RC200414)Scientific Research Fund of Liaoning Provincial Department of Education, China (LJGD2020008)
文摘A novel extrusion-shearing(ES) composite process was designed to fabricate fine-grained, high strength and tough magnesium alloy. The structural parameters of an ES die were optimized by conducting an orthogonal simulation experiment using finite element software Deform-3D, and Mg-3 Zn-0.6 Ca-0.6 Zr(ZXK310) alloy was processed using the ES die. The results show that the optimized structural parameters of ES die are extrusion angle(α) of 90°, extrusion section height(h) of 15 mm and inner fillet radius(r) of 10 mm. After ES at an extrusion temperature and a die temperature of 350 °C, ZXK310 alloy exhibited good ES forming ability, and obvious dynamic recrystallization occurred in the forming area. The grain size decreased from 1.42 μm of extrusion area to 0.85 μm of the forming area. Owing to the pinning of second phase and formation of ultrafine grains, the tensile strength, yield strength and elongation of alloy reached 362 MPa, 289 MPa and 21.7%, respectively.
文摘由于镁合金凝固温度区间很长,所以容易产生热裂。作为新型的高强度变形镁合金,Mg-Zn-Y(ZW系)合金在半连续铸造过程中极易发生热裂。采用"CRC"(Constrained Rod Casting)铸造热裂试验及冷却曲线热分析方法研究了ZW系中ZW22、ZW42、ZW44、ZW26、ZW62合金的凝固路径,凝固最后阶段剩余液相分数以及锆细化等因素和其热裂倾向的关系。热裂纹位置因子、宽度因子等热裂敏感性因子的表征结果表明,合金的热裂倾向从大到小顺序为:无Zr的ZW62>ZW62>ZW22,ZW42和ZW44>ZW26合金。无Zr的ZW62合金比其他合金具有更大热裂倾向与几方面因素有关:具有最长的凝固温度区间;从枝晶干涉点到凝固终了温度间形成W相,阻碍枝晶间剩余液体的流动性,不利于枝晶间补缩;最后凝固阶段剩余液相最少,且该阶段固相分数随温度降低增长缓慢;粗大组织和发达的枝晶。
基金Projects(51675092,51775099)supported by the National Natural Science Foundation of ChinaProjects(E2018501030,E2018501033,E2018501032)supported by the Natural Science Foundation of Hebei Province,China.
文摘Mg-5.88 Zn-0.53 Cu-0.16 Zr(wt.%)alloy was solidified at 2-6 GPa using high-pressure solidification technology.The microstructure,strengthening mechanism and compressive properties at room temperature were studied using SEM and XRD.The results showed that the microstructure was refined and the secondary dendrite spacing changed from 35μm at atmospheric pressure to 10μm at 6 GPa gradually.Also,Mg(Zn,Cu)2 and Mg Zn Cu eutectic phases were distributed in the shape of network,while under high pressures the second phases(Mg(Zn,Cu)2 and Mg7 Zn3)were mainly granular or strip-like.The solid solubility of Zn and Cu in the matrix built up over increasing solidification pressure and reached 4.12%and 0.32%respectively at 6 GPa.The hardness value was HV 90 and the maximum compression resistance was 430 MPa.Therefore,the grain refinement strengthening,the second phase strengthening and the solid solution strengthening are the principal strengthening mechanisms.
基金Project (2011BAE22B01) supported by the National Key Technologies R&D Program,ChinaProject (2013CB632203) supported by the National Basic Research Program of China
文摘The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the alloys were observed by X-ray diffraction and scanning electron microscopy. The solidification temperature and shrinkage stress during the solidification of MgZn2.5YxZr0.5 alloys in the“T”type hot tearing permanent-mold were acquired with the attached computer. The effect factors of hot tearing susceptibility of MgZn2.5YxZr0.5 alloys, such as the solidification temperature interval, the variation of solid fraction in vulnerable region, the residual liquid fraction in the final stage, the type of the second phase of the alloys were discussed based on the above calculation and observation. The results demonstrated that the hot tearing susceptibility in the investigated alloys was found as follows：MgZn2.5Y2Zr0.5＆gt;MgZn2.5Y0.5Zr0.5＆gt;MgZn2.5Y4Zr0.5＆gt;MgZn2.5Y6Zr0.5＆gt;MgZn2.5Y1Zr0.5. The highest hot tearing susceptibility of MgZn2.5Y2Zr0.5 alloy related to the following reasons： the largest freezing range, the biggest changing of the variation of solid fraction in vulnerable region, the least liquid film in the final stage of solidification, the formation of the second phase which worsens the liquid flow and interdendritic feeding after dendrite coherency.
文摘Magnesium alloys are used in aircraft because of their light weight.However,for these alloys to be applied in electronic devices,high thermal conductivities are required.Several high-potential compositions of Mg-Zn-Y-Zr alloys were selected by phase composition and their freezing ranges calculated using Thermo-Calc software.The alloys were prepared,and their fluidity,hot tearing susceptibility,mechanical properties,and thermal conductivity were obtained and compared.The alloy composed of Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr was selected for further investigation,because of its high thermal conductivity and satisfactory mechanical properties.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy’s fluidity and hot tearing susceptibility were similar to those of the widespread AZ91 commercial casting magnesium alloy.The influence of a heat treatment regime on the microstructure,thermal conductivity,and mechanical properties of the developed alloy was also investigated.It was established that the room temperature thermal conductivity of the Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr alloy after aging at 300℃for 5 h was 105 W/m K^(-1).Additionally,the following tensile test results were obtained in aged condition:120 MPa yield strength,200 MPa ultimate tensile strength,and 4%elongation.The utilization of solid solution heat treatment at 520℃for 8 h prior to aging can promote up to 9%increase in elongation.The Mg-4 wt%Zn-3 wt%Y-0.3 wt%Zr casting alloy can be used as a high thermal conductivity material with industrial applications.
基金Project(XLYC1807021)supported by Liaoning Revitalization Talents Program,ChinaProject(2019JH3/30100014)supported by Joint Research Fund of Lianning-Shenyang National Laboratory for Materials Science,China+2 种基金Project supported by Liaoning Bai Qian Wan Talents Program,ChinaProject(RC200414)supported by Innovation Talent Program in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang City,ChinaProject(XLYC1908006)supported by High Level Innovation Team of Liaoning Province,China。
文摘As-cast Mg-6Zn-xCu-0.6Zr(x=0,0.5,1.0,wt.%)alloys were fabricated by permanent mold casting;then,the alloys were subjected to homogenization heat treatment and extrusion-shearing(ES)process.The microstructure and mechanical properties of the alloys were evaluated by OM,SEM/EDS,XRD,TEM,EBSD and tensile tests.The results show that the hard MgZnCu phase in Cu-added alloy can strengthen particle-stimulated nucleation(PSN)effect and hinder the migration of dynamic recrystallization(DRX)grain boundary at an elevated temperature during ES.The ZK60+0.5Cu alloy shows an optimal tensile strength–ductility combination(UTS of 396 MPa,YS of 313 MPa,andδ=20.3%)owing to strong grain boundary strengthening and improvement of Schmid factor for{0001}■basal slip.The aggregation of microvoids around the MgZnCu phase mainly accounts for the lower tensile elongation of ZK60+1.0Cu alloy compared with ZK60 alloy.
