Chatter is a self-excited vibration of parts in machining systems. It is widely present across a range of cutting processes, and has an impact upon both efficiency and quality in production processing. A great deal of...Chatter is a self-excited vibration of parts in machining systems. It is widely present across a range of cutting processes, and has an impact upon both efficiency and quality in production processing. A great deal of research has been dedicated to the development of technologies that are able to predict and detect chatter. The purpose of these technologies is to facilitate the avoidance of chatter during cutting processes, which leads to better surface precision, higher productivity,and longer tool life. This paper summarizes the current state of the art in research regarding the problems of how to arrive at stable chatter prediction, chatter identification, and chatter control/-suppression, with a focus on milling processes. Particular focus is placed on the theoretical relationship between cutting chatter and process damping, tool runout, and gyroscopic effect, as well as the importance of this for chatter prediction. The paper concludes with some reflections regarding possible directions for future research in this field.展开更多
Traditional PID controllers are no longer suitable formagnetic-bearing-supported high-speed flywheels with significant gyroscopic effects. Becausegyroscopic effects greatly influence the stability of the flywheel roto...Traditional PID controllers are no longer suitable formagnetic-bearing-supported high-speed flywheels with significant gyroscopic effects. Becausegyroscopic effects greatly influence the stability of the flywheel rotor, especially at highrotational speeds. Velocity cross feedback and displacement cross feedback are used to overcomeharmful effects of nutation and precession modes, and stabilize the rotor at high rotational speeds.Theoretical analysis is given to show their effects. A control platform based on RTLinut and a PCis built to control the active magnetic bearing (AMB) system, and relevant results are reported.Using velocity cross feedback and displacement cross feedback in a closed loop control system, theflywheel successfully runs at over 20000 r/min.展开更多
基金supported by Projects of International Cooperation and Exchanges NSFC (51720105009)the National Natural Science Foundation of China (No. 51575147)the Youth Talent Support Program of Harbin University of Science and Technology (201507)
文摘Chatter is a self-excited vibration of parts in machining systems. It is widely present across a range of cutting processes, and has an impact upon both efficiency and quality in production processing. A great deal of research has been dedicated to the development of technologies that are able to predict and detect chatter. The purpose of these technologies is to facilitate the avoidance of chatter during cutting processes, which leads to better surface precision, higher productivity,and longer tool life. This paper summarizes the current state of the art in research regarding the problems of how to arrive at stable chatter prediction, chatter identification, and chatter control/-suppression, with a focus on milling processes. Particular focus is placed on the theoretical relationship between cutting chatter and process damping, tool runout, and gyroscopic effect, as well as the importance of this for chatter prediction. The paper concludes with some reflections regarding possible directions for future research in this field.
文摘磁悬浮飞轮转子在高转速下表现出的陀螺效应是影响系统稳定性的主要因素.为了提高磁悬浮飞轮的失稳转速,针对陀螺效应引起的系统章动失稳和进动失稳,提出了一种基于转速的增益预调交叉反馈控制方法,针对不同的转速段,建立在线控制相对应的交叉反馈通道增益和带宽参数表,对进动模态和章动模态分别实现交叉相位补偿.采用该控制方法用经典控制理论中的根轨迹法对系统的章动稳定性进行了仿真并对控制参数进行了优化.仿真和实验结果表明,采用这种基于转速的增益预调交叉反馈的控制算法,能够有效地抑制磁悬浮飞轮转子陀螺效应所导致的章动失稳,所设计的磁悬浮飞轮原理样机能够稳定运行在其额定转速30 000 r/m in.
文摘Traditional PID controllers are no longer suitable formagnetic-bearing-supported high-speed flywheels with significant gyroscopic effects. Becausegyroscopic effects greatly influence the stability of the flywheel rotor, especially at highrotational speeds. Velocity cross feedback and displacement cross feedback are used to overcomeharmful effects of nutation and precession modes, and stabilize the rotor at high rotational speeds.Theoretical analysis is given to show their effects. A control platform based on RTLinut and a PCis built to control the active magnetic bearing (AMB) system, and relevant results are reported.Using velocity cross feedback and displacement cross feedback in a closed loop control system, theflywheel successfully runs at over 20000 r/min.
