Amorphous magnetic alloy powders were prepared from bulk metallic glasses Fe74Cr2Mo2Sn2P10Si4B4C2 with supercooled liq-uid region of 32 K by water atomization.Amorphous magnetic powder core precursor was produced from...Amorphous magnetic alloy powders were prepared from bulk metallic glasses Fe74Cr2Mo2Sn2P10Si4B4C2 with supercooled liq-uid region of 32 K by water atomization.Amorphous magnetic powder core precursor was produced from a mixture of the amorphous alloy powder with addition of insulation and bonding materials by mold compacting at room temperature.After annealing the core precursor,the amorphous magnetic core exhibits superior magnetic properties as compared with molypermalloy powder core.The initial permeability up to 1 MHz was about 80,the flux density at 300 Oe was 1.06 T and the core loss at 100 kHz for Bm=0.1 T was only 329 kW/m3.The ultra-low core loss is attributed to the combination of relatively high resistivity and the amorphous structure of the Fe-based amorphous powder.Besides the outstanding magnetic properties,the Fe-based amorphous magnetic powder core had a much lower cost which renders the powder cores a potential candidate for a variety of industrial applications.展开更多
2024 Aluminum alloy powder( 60wt%) and Fe-based amorphous powder( 40 wt%) were adopted. They were mechanical machined for 48hours after being mixed. Bulk material was gained after Spark Plasma Sintering. The sintering...2024 Aluminum alloy powder( 60wt%) and Fe-based amorphous powder( 40 wt%) were adopted. They were mechanical machined for 48hours after being mixed. Bulk material was gained after Spark Plasma Sintering. The sintering parameters included sintering temperature,heating or cooling rates,pressure and holding time. 300 ℃- 800 ℃ were adopted while the heating or cooling rate was 100 ℃ / min and with the pressure of 50 MPa in the experiments. The holding time was 10 min or 20 min at different temperatures, respectively. Bulk materials after sintering were examined by Scanning Electron Microscopy and X-Ray Diffraction. The micro-hardness and relative density also were tested. The sintering temperature had the most significant influence on the microstructure and property of the bulk material. The influence of holding time came second while the heating or cooling rates and pressure were fixed. The density became larger with the increase of the temperature. The compactness was best at 500℃. The pressure and generation of high-temperature phases were the factors which affected the density and the compactness.展开更多
基金supported by the National Hi-Tech Research and Development Program (Grant No.2001AA327030)Science and Technology Program of Beijing (Grant No.D0405003040121)
文摘Amorphous magnetic alloy powders were prepared from bulk metallic glasses Fe74Cr2Mo2Sn2P10Si4B4C2 with supercooled liq-uid region of 32 K by water atomization.Amorphous magnetic powder core precursor was produced from a mixture of the amorphous alloy powder with addition of insulation and bonding materials by mold compacting at room temperature.After annealing the core precursor,the amorphous magnetic core exhibits superior magnetic properties as compared with molypermalloy powder core.The initial permeability up to 1 MHz was about 80,the flux density at 300 Oe was 1.06 T and the core loss at 100 kHz for Bm=0.1 T was only 329 kW/m3.The ultra-low core loss is attributed to the combination of relatively high resistivity and the amorphous structure of the Fe-based amorphous powder.Besides the outstanding magnetic properties,the Fe-based amorphous magnetic powder core had a much lower cost which renders the powder cores a potential candidate for a variety of industrial applications.
基金Sponsored by the National Basic Research Development Program of China(973 Program)(Grant No.2012CB619503)National High Technology Research and Development Program of China(863 Program)(Grant No.2013AA031001)International S&T Cooperation Program of China(Grant No.2012DFA50630)
文摘2024 Aluminum alloy powder( 60wt%) and Fe-based amorphous powder( 40 wt%) were adopted. They were mechanical machined for 48hours after being mixed. Bulk material was gained after Spark Plasma Sintering. The sintering parameters included sintering temperature,heating or cooling rates,pressure and holding time. 300 ℃- 800 ℃ were adopted while the heating or cooling rate was 100 ℃ / min and with the pressure of 50 MPa in the experiments. The holding time was 10 min or 20 min at different temperatures, respectively. Bulk materials after sintering were examined by Scanning Electron Microscopy and X-Ray Diffraction. The micro-hardness and relative density also were tested. The sintering temperature had the most significant influence on the microstructure and property of the bulk material. The influence of holding time came second while the heating or cooling rates and pressure were fixed. The density became larger with the increase of the temperature. The compactness was best at 500℃. The pressure and generation of high-temperature phases were the factors which affected the density and the compactness.
