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Experimental study on the feasibility of alternative materials for tilting pad thrust bearings operating in transition to mixed friction
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作者 MichałWASILCZUK MichałWODTKE 《Friction》 SCIE EI CAS CSCD 2024年第4期812-822,共11页
In hydrodynamic bearings traditional bearing alloys:Babbitts and bronzes are most frequently utilized.Polymer sliding layers are sometimes applied as a valuable alternative.Hard diamond-like carbon(DLC)coatings,which ... In hydrodynamic bearings traditional bearing alloys:Babbitts and bronzes are most frequently utilized.Polymer sliding layers are sometimes applied as a valuable alternative.Hard diamond-like carbon(DLC)coatings,which are also considered for certain applications may show some advantages,as well.Although material selection is of secondary importance in a full film lubrication regime it becomes important in mixed friction conditions,which is crucial for bearings with frequent starts and stops.Experimental research aimed at studying the performance of fluid film bearings in the specific operating regime,including the transition to mixed friction,is described in the paper.The tests were carried out on four tilting pad bearings of different material compositions:Steel/bronze,DLC/steel,steel/polyether ether ketone(PEEK),and steel/Babbitt.The tests comprised stopping under load and reproduction of the Stribeck curve by decreasing rotational speed to very low values,and observing the changes of friction force during the transition to mixed friction regime.Analysis of the transition conditions and other results showed clear differences between the tested bearings,illustrating the feasibility of less popular material compositions for bearings operating in specific conditions.More specifically,the DLC/steel bearing was demonstrating superior performance,i.e.lower friction,transition to mixed friction occurring at higher load,and more stable performance at start-stop regime over the other tested bearings. 展开更多
关键词 tilting pad thrust bearing experimental research start-stop regime polyether ether ketone(PEEK) diamond-like carbon(dlc)coating metallic bearing alloys
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Synergistic tribological effect between polyisobutylene succinimide-modified molybdenum oxide nanoparticle and zinc dialkyldithiophosphate for reducing friction and wear of diamond-like carbon coating under boundary lubrication
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作者 Shuoshuo CHEN Ningning SONG +3 位作者 Shengmao ZHANG Yujuan ZHANG Laigui YU Pingyu ZHANG 《Friction》 SCIE EI CAS CSCD 2023年第11期2021-2035,共15页
Organic molybdenum lubricant additive like molybdenum dialkyl dithiocarbamate(MoDTC)can cause wear acceleration of diamond-like carbon(DLC)coating coupled with steel under boundary lubrication,which hinders its indust... Organic molybdenum lubricant additive like molybdenum dialkyl dithiocarbamate(MoDTC)can cause wear acceleration of diamond-like carbon(DLC)coating coupled with steel under boundary lubrication,which hinders its industrial application.Therefore,polyisobutylene succinimide(PIBS),an organo molybdenum amide,was adopted to modify molybdenum oxide affording molybdenum polyisobutylene succinimidemolybdenum oxide nanoparticles(MPIBS-MONPs)with potential to prevent the wear acceleration of DLC coating.The thermal stability of MPIBS-MONPs was evaluated by thermogravimetric analysis.Their tribological properties as the additives in di-isooctyl sebacate(DIOS)were evaluated with MoDTC as a control;and their tribomechanism was investigated in relation to their tribochemical reactions and synergistic tribological effect with zinc dialkyldithiophosphate(ZDDP)as well as worn surface characterizations.Findings indicate that MPIBS-MONPs/ZDDP added in DIOS can significantly reduce the friction and wear of DLC coating,being much superior to MoDTC.This is because MPIBS-MONPs and ZDDP jointly take part in tribochemical reactions to form a composite tribofilm that can increase the wear resistance of DLC coating.Namely,the molybdenum amide on MPIBS-MONPs surface can react with ZDDP to form MoS2 film with excellent friction-reducing ability;and MPIBS-MONPs can release molybdenum oxide nanoparticle to form deposited lubrication layer on worn surfaces.The as-formed composite tribofilm consisting of molybdenum oxide nanocrystal,amorphous polyphosphate,and molybdenum disulfide as well as a small amount of Mo2C accounts for the increase in the wear resistance of DLC coating under boundary lubrication. 展开更多
关键词 molybdenum oxide nanoparticle zinc dialkyldithiophosphate(ZDDP) synergistic tribological effect diamond-like carbon(dlc)coating boundary lubrication wear resistance
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Tribological performance of hydrogenated diamond-like carbon coating deposited on superelastic 60NiTi alloy for aviation selflubricating spherical plain bearings 被引量:3
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作者 Yefei ZHOU Zhihao CHEN +3 位作者 Zhonghui HU Lei LI Qingxiang YANG Xiaolei XING 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2022年第12期309-320,共12页
It is imperative to develop a novel matching of metallic substrate and self-lubricating coating for aircraft spherical plain bearing in a wide range of service conditions.As a new type of superelastic material,60NiTi ... It is imperative to develop a novel matching of metallic substrate and self-lubricating coating for aircraft spherical plain bearing in a wide range of service conditions.As a new type of superelastic material,60NiTi alloy meets the performance requirements of aerospace bearing materials,but exhibits poor tribological performance,especially under the conditions of dry sliding friction.A Hydrogenated Diamond-Like Carbon(H-DLC)coating was deposited on the 60NiTi alloy to improve its tribological performance.The microstructure and mechanical behavior of the 60NiTi alloy and its H-DLC coating were explored.Results show that improvement of friction and wear performance of the H-DLC coating deposited on the 60NiTi substrate is mainly achieved by graphitization at the friction interface and the transfer film produced on the counterpart ball.The increased friction load leads to intensification of graphitization at the friction interface and formation of continuous and compact transfer film on the surface of the counterpart ball. 展开更多
关键词 60NiTi Diamond-Like carbon(dlc)coating GRAPHITIZATION Transfer film TRIBOLOGY
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MoS_(2)对树脂基器件耐磨层改性的研究
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作者 王云飞 孟银娜 高志廷 《材料保护》 CAS CSCD 2024年第2期144-147,共4页
为了延长树脂基器件耐磨层的寿命,研制了Ti-DLC-MoS_(2)复合膜层,以磁控溅射的方式对树脂基材料依次镀膜,并考察了不同镀膜工艺的效果。结果表明:与表面镀Ti-DLC混合膜层相比,Ti-DLC-MoS_(2)复合膜层的耐磨性提高了30%;与无膜层的树脂... 为了延长树脂基器件耐磨层的寿命,研制了Ti-DLC-MoS_(2)复合膜层,以磁控溅射的方式对树脂基材料依次镀膜,并考察了不同镀膜工艺的效果。结果表明:与表面镀Ti-DLC混合膜层相比,Ti-DLC-MoS_(2)复合膜层的耐磨性提高了30%;与无膜层的树脂材料相比,Ti-DLC-MoS_(2)复合膜层的耐磨性提高了54%。腔内压力3.00 Pa,功率密度0.30 W/cm^(2)镀Ti膜;腔内压力0.65 Pa,功率密度4.00 W/cm^(2)镀DLC膜;腔内压力3.00 Pa,功率密度7.00 W/cm^(2)镀MoS_(2)膜的工艺条件下,复合膜层的摩擦系数最低,为0.0776。Ti-DLC-MoS_(2)复合膜层显著提高了树脂基器件的耐磨性能,能大幅延长树脂基器件的使用寿命。 展开更多
关键词 树脂 磁控溅射 类金刚石膜 二硫化钼膜
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DLC表面涂覆在模具中的应用 被引量:5
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作者 李庆生 《模具工业》 2010年第4期74-76,共3页
简要介绍了DLC(类金刚石)涂层技术的发展、基本原理及工艺流程。重点介绍DLC涂层在半导体封装模具特别是引脚成形模具中的应用,以了解DLC涂层卓越的性能和其在模具领域中的使用价值。在模具成形零件上涂覆一层DLC涂层,可以有效提高产品... 简要介绍了DLC(类金刚石)涂层技术的发展、基本原理及工艺流程。重点介绍DLC涂层在半导体封装模具特别是引脚成形模具中的应用,以了解DLC涂层卓越的性能和其在模具领域中的使用价值。在模具成形零件上涂覆一层DLC涂层,可以有效提高产品的品质、减少维护时间、降低产品的生产成本。 展开更多
关键词 dlc涂层 PVD工艺技术 模具零件
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不同掺杂设计对类金刚石涂层海水环境摩擦学性能的影响 被引量:4
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作者 刘孟奇 王建强 王宇 《金属热处理》 CAS CSCD 北大核心 2020年第3期186-190,共5页
采用UDP650型闭合场非平衡磁控溅射系统在硅片及316不锈钢基底表面制备了不同掺杂设计的类金刚石涂层(DLC、Cr/DLC和WC/DLC),通过SEM、Raman、硬度仪和划痕仪研究了涂层的结构及力学性能,利用多功能摩擦试验机考察了涂层在大气及海水环... 采用UDP650型闭合场非平衡磁控溅射系统在硅片及316不锈钢基底表面制备了不同掺杂设计的类金刚石涂层(DLC、Cr/DLC和WC/DLC),通过SEM、Raman、硬度仪和划痕仪研究了涂层的结构及力学性能,利用多功能摩擦试验机考察了涂层在大气及海水环境下的摩擦学性能。结果表明,Cr或WC掺杂能显著促进DLC涂层的石墨化,同时提高涂层的结合力及韧性。在摩擦磨损试验中,由于海水的润滑作用,3种涂层在海水环境下的摩擦因数及磨损率均低于大气环境。同时,WC/DLC在3种涂层中表现出最佳的摩擦学性能,这取决于其高的石墨化程度,良好的结合力及优异的韧性。 展开更多
关键词 类金刚石涂层 掺杂 结合力 韧性 摩擦学性能
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类金刚石涂层结构对活塞销耐磨特性的影响 被引量:3
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作者 于璟初 曲睿 +1 位作者 岳健鹏 王裕 《材料保护》 CAS CSCD 北大核心 2019年第1期9-12,17,共5页
为了提高活塞销表面类金刚石(DLC)涂层的结合力及抗磨损性能,使用扫描电子显微镜、圆度仪、粗糙度仪等检测设备对2种活塞销DLC涂层表面、截面及涂层结合处的微观形貌、组成元素和成分进行了对比分析,并对2种活塞销进行了发动机台架耐久... 为了提高活塞销表面类金刚石(DLC)涂层的结合力及抗磨损性能,使用扫描电子显微镜、圆度仪、粗糙度仪等检测设备对2种活塞销DLC涂层表面、截面及涂层结合处的微观形貌、组成元素和成分进行了对比分析,并对2种活塞销进行了发动机台架耐久试验。结果表明:原样件活塞销耐久试验后涂层大面积脱落且磨损严重,通过改变工艺参数将原样件活塞销进行优化,优化后的活塞销DLC涂层表面的均匀性、平整性及光滑度都有了明显改善,涂层厚度由1.08μm增加到了1.49μm,且粗糙度Ra值由原样件的0.369μm减小为0.144μm,同时圆柱度也明显减小,耐久试验后涂层完好,没有发生脱落。此研究为提高活塞销表面质量,改善活塞销在工作中的磨损及失效提供了参考。 展开更多
关键词 活塞销 类金刚石涂层(dlc) 结构 磨损
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沉积温度对类金刚石涂层表面形貌和性能的影响 被引量:2
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作者 纪锡旺 郝俊文 +3 位作者 许振华 何利民 何志宏 甄洪滨 《机械工程材料》 CAS CSCD 北大核心 2014年第11期40-45,共6页
采用直流等离子体增强化学气相沉积(DC-PECVD)技术,在不同温度下于YG8硬质合金基体上沉积了类金刚石(DLC)涂层,探讨了沉积温度对DLC涂层结构、表面形貌、厚度、显微硬度、耐磨损性能以及界面结合性能的影响。结果表明:随着沉积温度的升... 采用直流等离子体增强化学气相沉积(DC-PECVD)技术,在不同温度下于YG8硬质合金基体上沉积了类金刚石(DLC)涂层,探讨了沉积温度对DLC涂层结构、表面形貌、厚度、显微硬度、耐磨损性能以及界面结合性能的影响。结果表明:随着沉积温度的升高,DLC涂层中sp3键的比例呈先增大后减小的趋势,并在160℃达到最大,为69%;沉积温度过高将导致DLC涂层出现石墨化;DLC涂层的厚度、显微硬度、耐磨损性能、界面结合力均随沉积温度的升高呈先增大后减小的趋势,当沉积温度为160℃时,涂层表面平整光滑、致密,此时涂层的厚度、显微硬度和界面结合力均达到最大,分别为3.2μm、2 395HV和63N;DLC涂层的显微硬度、抗磨损能力、厚度和界面结合强度随沉积温度的变化规律与sp3键含量密切相关。 展开更多
关键词 直流等离子体增强化学气相沉积技术 类金刚石涂层 沉积温度
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