为解决气吸式排种器因吸孔堵塞、种盘振动较大导致的漏播问题和气流扰动引发的投种不均匀现象,优化设计了卸种机构。改进了卸种机构安装位置,确保排种器在携种区能够对种子有较好的吸附作用,防止飞种,同时减少碰撞和弹跳,使得种子在携...为解决气吸式排种器因吸孔堵塞、种盘振动较大导致的漏播问题和气流扰动引发的投种不均匀现象,优化设计了卸种机构。改进了卸种机构安装位置,确保排种器在携种区能够对种子有较好的吸附作用,防止飞种,同时减少碰撞和弹跳,使得种子在携种区气室末端脱落的概率相比于改进前降低了1.67%。推导出一种适用于卸种轮和种盘之间配合的齿面曲线,并通过ADAMS仿真的方式,提取啮合力、径向力和轴向力3个指标,模拟验证了卸种轮齿设计的合理性,表明该曲线方程适用于不同种盘和吸孔数卸种轮的设计,其啮合平稳可靠,具有良好的通用性。以卸种机构、前进速度和负压为因素进行3因素试验,通过分析不同速度下卸种机构和负压之间的差异性和试验整体方差,确定了影响合格指数、重播指数、漏播指数的关键因素。选取优化后的新卸种机构进行回归分析,通过回归方程得出所设计排种器在10、12、14 km/h作业速度下的最佳作业参数,并进行了试验验证。结果表明:新卸种机构能够有效提高合格指数、降低高速作业漏播指数和粒距变异系数,在作业速度为10~14 km/h、负压为3.43~3.81 k Pa时,合格指数达到96.8%,漏播指数小于等于2.0%,重播指数小于等于1.2%,各项指标优于国标要求。展开更多
The existing research of the flow behavior in emitter micro-channels mainly focuses on the single-phase flow behavior.And the recent micro-particle image velocimetry（PIV） experimental research on the flow characteri...The existing research of the flow behavior in emitter micro-channels mainly focuses on the single-phase flow behavior.And the recent micro-particle image velocimetry（PIV） experimental research on the flow characteristics in various micro-channels mainly focuses on the single-phase fluid flow.However,using an original-size emitter prototype to perform the experiments on the two-phase flow characteristics of the labyrinth channels is seldom reported.In this paper,the practical flow of water,mixed with sand escaped from filtering,in the labyrinth channel,is investigated.And some research work on the clogging mechanism of the labyrinth channel＇s structure is conducted.Computational fluid dynamics（CFD） analysis has been performed on liquid-solid two-phase flow in labyrinth-channel emitters.Based on flow visualization technology-micro-PIV,the flow in labyrinth channel has been photographed and recorded.The path line graph and velocity vector graph are obtained through the post-treatment of experimental results.The graphs agree well with CFD analysis results,so CFD analysis can be used in optimal design of labyrinth-channel emitters.And the optimized anti-clogging structures of the rectangular channel and zigzag channel have been designed here.The CFD numerical simulation and the micro-PIV experiments analysis on labyrinth-channel emitter,make the ＂black box＂ of the flow behavior in the emitter channel broken.Furthermore,the proposed research promotes an advanced method to evaluate the emitter＇s performance and can be used to conducting the optimal design of the labyrinth-channel emitters.展开更多
文摘为解决气吸式排种器因吸孔堵塞、种盘振动较大导致的漏播问题和气流扰动引发的投种不均匀现象,优化设计了卸种机构。改进了卸种机构安装位置,确保排种器在携种区能够对种子有较好的吸附作用,防止飞种,同时减少碰撞和弹跳,使得种子在携种区气室末端脱落的概率相比于改进前降低了1.67%。推导出一种适用于卸种轮和种盘之间配合的齿面曲线,并通过ADAMS仿真的方式,提取啮合力、径向力和轴向力3个指标,模拟验证了卸种轮齿设计的合理性,表明该曲线方程适用于不同种盘和吸孔数卸种轮的设计,其啮合平稳可靠,具有良好的通用性。以卸种机构、前进速度和负压为因素进行3因素试验,通过分析不同速度下卸种机构和负压之间的差异性和试验整体方差,确定了影响合格指数、重播指数、漏播指数的关键因素。选取优化后的新卸种机构进行回归分析,通过回归方程得出所设计排种器在10、12、14 km/h作业速度下的最佳作业参数,并进行了试验验证。结果表明:新卸种机构能够有效提高合格指数、降低高速作业漏播指数和粒距变异系数,在作业速度为10~14 km/h、负压为3.43~3.81 k Pa时,合格指数达到96.8%,漏播指数小于等于2.0%,重播指数小于等于1.2%,各项指标优于国标要求。
基金supported by National Natural Science Foundation of China (Grant Nos. 50675172,50975227)Foundation for the Author of National Excellent Doctoral Dissertation of China (Grant No.FANEDD200740)National Hi-tech Research and Development of China (863 Program,Grant No. 2011AA100507-04)
文摘The existing research of the flow behavior in emitter micro-channels mainly focuses on the single-phase flow behavior.And the recent micro-particle image velocimetry（PIV） experimental research on the flow characteristics in various micro-channels mainly focuses on the single-phase fluid flow.However,using an original-size emitter prototype to perform the experiments on the two-phase flow characteristics of the labyrinth channels is seldom reported.In this paper,the practical flow of water,mixed with sand escaped from filtering,in the labyrinth channel,is investigated.And some research work on the clogging mechanism of the labyrinth channel＇s structure is conducted.Computational fluid dynamics（CFD） analysis has been performed on liquid-solid two-phase flow in labyrinth-channel emitters.Based on flow visualization technology-micro-PIV,the flow in labyrinth channel has been photographed and recorded.The path line graph and velocity vector graph are obtained through the post-treatment of experimental results.The graphs agree well with CFD analysis results,so CFD analysis can be used in optimal design of labyrinth-channel emitters.And the optimized anti-clogging structures of the rectangular channel and zigzag channel have been designed here.The CFD numerical simulation and the micro-PIV experiments analysis on labyrinth-channel emitter,make the ＂black box＂ of the flow behavior in the emitter channel broken.Furthermore,the proposed research promotes an advanced method to evaluate the emitter＇s performance and can be used to conducting the optimal design of the labyrinth-channel emitters.
