Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,...Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.展开更多
基金Project(18JS060) supported by the Shaanxi Key Laboratory of Nano-materials and Technology,ChinaProject(2018JQ5087) supported by Natural Science Basic Research Plan of Shaanxi Province,China。
文摘Hypereutectic Al-40 wt.%Si alloys were fabricated by the combination of gas atomization and spark plasma sintering(SPS) technology. The effects of holding time(15-60 min) on phase composition, microstructure, density,mechanical properties of Al-Si alloys were investigated by XRD, SEM, a hydrostatic balance, an automatic micro hardness tester and a universal tensile testing machine. The results showed that homogenous distribution of ultrafine primary Si and high density of alloys can be obtained at holding time of 30 min. Compared with primary Si(3.7 μm)fabricated by gas atomization, the average size increased from 5.17 to 7.72 μm with the increase of holding time during SPS process. Overall, the relative density, maximum tensile strength and Vickers hardness of 94.9%, 205 MPa and HV;196.86 were achieved at holding time of 30 min, respectively. In addition, all the diffraction peaks were corresponded to α-Al or β-Si and no other phase can be detected. Finally, the densification process of SPS was also discussed.