The aims of the present work are to evaluate the overaging behaviour of the investigated Cu-enriched alloy and to assess its mechanical behaviour,in terms of the tensile and fatigue strength,at room temperature and at...The aims of the present work are to evaluate the overaging behaviour of the investigated Cu-enriched alloy and to assess its mechanical behaviour,in terms of the tensile and fatigue strength,at room temperature and at 200℃,and to correlate the mechanical performance with its microstructure,in particular with the secondary dendrite arm spacing(SDAS).The mechanical tests carried out on the overaged alloy at 200℃ indicate that the addition of about 1.3 wt.%Cu to the A357 alloy enables to maintain ultimate tensile strength and yield strength values close to 210 and 200 MPa,respectively,and fatigue strength at about 100 MPa.Compared to the quaternary(Al−Si−Cu−Mg)alloy C355,the A357−Cu alloy has greater mechanical properties at room temperature and comparable mechanical behaviour in the overaged condition at 200℃.The microstructural analyses highlight that SDAS affects the mechanical behaviour of the peak-aged A357−Cu alloy at room temperature,while its influence is negligible on the tensile and fatigue properties of the overaged alloy at 200℃.展开更多
The present work has investigated the effect of trace elements Cd and Sn on the microstructure and mechanical properties of Al-Si-Cu-Mg cast alloy. With the increase of Cd addition the strength of alloy rises at first...The present work has investigated the effect of trace elements Cd and Sn on the microstructure and mechanical properties of Al-Si-Cu-Mg cast alloy. With the increase of Cd addition the strength of alloy rises at first and then drops. The optimal amount of Cd and Sn addition for Al-Si-Cu-Mg alloy is about 0.27% and 0.1% respectively. Due to the formation of some coarse Cd-rich phases and pure Cd particles the mechanical properties of alloy decrease when Cd amount exceeds 0.27%. When more than 0.1% Sn added, some Sn atoms form low-melting eutectic compound at grain boundary, and then cause over-burning in alloy when solution treated, which may deteriorate properties of alloy, especially ductility of alloy. On the other hand, the addition of Cd and Sn remarkably increases the peak hardness and reduces the time to reach aging peak in Al-Si-Cu-Mg alloy. The action of Cd /Sn in quaternary Al-Si-Cu-Mg alloy is effectively the same as that occur in binary Al-Cu alloy that the enhanced hardening associated with Cd / Sn addition is due to the promotion of the 6’ phase.展开更多
The effects of Cu content on the microstructure and mechanical properties of thixoformed Al-6Si-xCu-0.3Mg(x= 3,4,5and 6,mass fraction,%) alloys were studied.The samples were thixoformed at 50%liquid content and severa...The effects of Cu content on the microstructure and mechanical properties of thixoformed Al-6Si-xCu-0.3Mg(x= 3,4,5and 6,mass fraction,%) alloys were studied.The samples were thixoformed at 50%liquid content and several of the samples were treated with the T6 heat treatment.The samples were then examined by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive X-ray(EDX) spectroscopy and X-ray diffraction(XRD) analysis,as well as hardness and tensile tests.The results show that the cooling slope casting and thixoforming process promote the formation of very fine and well distributed intermetallic compounds in the aluminium matrix and the mechanical properties of the alloys increase considerably compared with the permanent mould casting.The results also reveal that as the Cu content in the alloy increases,the hardness and tensile strength of the thixoformed alloys also increase.The ultimate tensile strength,yield strength and elongation to fracture of the thixoformed heat-treated Al-6Si-3Cu-0.3Mg alloy are 298 MPa,201 MPa and 4.5%,respectively,whereas the values of the thixoformed heat-treated alloy with high Cu content(6%) are 361 MPa,274 MPa and 1.1%,respectively.The fracture of the thixoformed Al-6Si-3Cu-0.3Mg alloy shows a dimple rupture,whereas in the alloy that contains the highest Cu content(6%),a cleavage fracture is observed.展开更多
文摘The aims of the present work are to evaluate the overaging behaviour of the investigated Cu-enriched alloy and to assess its mechanical behaviour,in terms of the tensile and fatigue strength,at room temperature and at 200℃,and to correlate the mechanical performance with its microstructure,in particular with the secondary dendrite arm spacing(SDAS).The mechanical tests carried out on the overaged alloy at 200℃ indicate that the addition of about 1.3 wt.%Cu to the A357 alloy enables to maintain ultimate tensile strength and yield strength values close to 210 and 200 MPa,respectively,and fatigue strength at about 100 MPa.Compared to the quaternary(Al−Si−Cu−Mg)alloy C355,the A357−Cu alloy has greater mechanical properties at room temperature and comparable mechanical behaviour in the overaged condition at 200℃.The microstructural analyses highlight that SDAS affects the mechanical behaviour of the peak-aged A357−Cu alloy at room temperature,while its influence is negligible on the tensile and fatigue properties of the overaged alloy at 200℃.
基金This project is supported by the National Natural Science Foundation of China.(No.50275098)
文摘The present work has investigated the effect of trace elements Cd and Sn on the microstructure and mechanical properties of Al-Si-Cu-Mg cast alloy. With the increase of Cd addition the strength of alloy rises at first and then drops. The optimal amount of Cd and Sn addition for Al-Si-Cu-Mg alloy is about 0.27% and 0.1% respectively. Due to the formation of some coarse Cd-rich phases and pure Cd particles the mechanical properties of alloy decrease when Cd amount exceeds 0.27%. When more than 0.1% Sn added, some Sn atoms form low-melting eutectic compound at grain boundary, and then cause over-burning in alloy when solution treated, which may deteriorate properties of alloy, especially ductility of alloy. On the other hand, the addition of Cd and Sn remarkably increases the peak hardness and reduces the time to reach aging peak in Al-Si-Cu-Mg alloy. The action of Cd /Sn in quaternary Al-Si-Cu-Mg alloy is effectively the same as that occur in binary Al-Cu alloy that the enhanced hardening associated with Cd / Sn addition is due to the promotion of the 6’ phase.
基金Universiti Teknikal Malaysia Melaka (UTeM) and the Ministry of Education Malaysia for financial support of this studyUniversiti Kebangsaan Malaysia (UKM) for the financial support under research grants GUP-2012-040 and AP-2012-014
文摘The effects of Cu content on the microstructure and mechanical properties of thixoformed Al-6Si-xCu-0.3Mg(x= 3,4,5and 6,mass fraction,%) alloys were studied.The samples were thixoformed at 50%liquid content and several of the samples were treated with the T6 heat treatment.The samples were then examined by optical microscopy(OM),scanning electron microscopy(SEM),energy dispersive X-ray(EDX) spectroscopy and X-ray diffraction(XRD) analysis,as well as hardness and tensile tests.The results show that the cooling slope casting and thixoforming process promote the formation of very fine and well distributed intermetallic compounds in the aluminium matrix and the mechanical properties of the alloys increase considerably compared with the permanent mould casting.The results also reveal that as the Cu content in the alloy increases,the hardness and tensile strength of the thixoformed alloys also increase.The ultimate tensile strength,yield strength and elongation to fracture of the thixoformed heat-treated Al-6Si-3Cu-0.3Mg alloy are 298 MPa,201 MPa and 4.5%,respectively,whereas the values of the thixoformed heat-treated alloy with high Cu content(6%) are 361 MPa,274 MPa and 1.1%,respectively.The fracture of the thixoformed Al-6Si-3Cu-0.3Mg alloy shows a dimple rupture,whereas in the alloy that contains the highest Cu content(6%),a cleavage fracture is observed.