The selection of milling tools for Si C14Cu4Mg0.5Si based on Aluminium matrix 2A14 was analyzed, and the factors that affect the efficiency of the milling were discussed. The Si C14Cu4Mg0.5Si was designed for use on t...The selection of milling tools for Si C14Cu4Mg0.5Si based on Aluminium matrix 2A14 was analyzed, and the factors that affect the efficiency of the milling were discussed. The Si C14Cu4Mg0.5Si was designed for use on the moon landing vehicle or missile wings, but the hardness of aluminium-silicon carbide composite material was very high, much higher than the general hardness of cemented carbide, which will bring many difficulties in the aluminium-silicon carbide composite material processing. The chemical compositions of Si C14Cu4Mg0.5Si were analyzed. A new selected indexable cutter was designed to mill Si C14Cu4Mg0.5Si. The structure design of milling cutter was different from the conventional milling cutter, breaking the previous limitations to a certain extent, pioneering the idea. The tool material wear was detected by experiments. The mechanical and physical properties of Si C14Cu4Mg0.5Si were also tested. Si C14Cu4Mg0.5Si exhibited different surface quality characteristics under different milling tools.展开更多
Titanium silicide Ti 5Si 3 whose melting temperature is 2 130 ℃ bears the potential for very high temperature application. Results on Nb or Cr addition to this compound with emphasis on its alloying behaviour were re...Titanium silicide Ti 5Si 3 whose melting temperature is 2 130 ℃ bears the potential for very high temperature application. Results on Nb or Cr addition to this compound with emphasis on its alloying behaviour were reported. Previous theoretical calculation shows that substitution of Ti by Nb or Cr atoms in Ti 5Si 3 crystal will enhance the bonding between atoms. By experiment, two means of alloying were considered: stoichiometric and off stoichiometric alloying. Stoichiometric alloying in Ti 5Si 3 results in compounds consisting of single Ti 5Si 3 phase while off stoichiometric alloying yields hypereutectic microstructure with Ti 5Si 3 being the primary phase. The Ti 5Si 3 phase in both cases dissolves certain amount of Nb or Cr alloying element and its composition agrees with the stoichiometric composition of (Ti,Nb) 5Si 3 or (Ti,Cr) 5Si 3. The moduli of the stoichiometric alloys increase with alloying element addition, indicating an enhancement in Ti 5Si 3 crystal.展开更多
The miniaturized disk bend test(MDBT) can be used to measure the fracture toughness at “infinite" crack length, K ∞, of ordered intermetallic compounds. The specimens tested are disks 3 mm in diameter and typic...The miniaturized disk bend test(MDBT) can be used to measure the fracture toughness at “infinite" crack length, K ∞, of ordered intermetallic compounds. The specimens tested are disks 3 mm in diameter and typically range in thickness from 250 to 400 μm. A Vickers indentation is impressed within ±10 μm of the center of a metallographically polished disk under a known load, F . The specimen is then subjected to biaxial loading, with the indented side in tension, and tested to failure. In completely brittle intermetallics the fracture stress, σ f, is calculated using a standard formula and measured experimentally as a function of F . When plasticity intervenes prior to fracture it is necessary to calculate the stress using finite element modeling (FEM), the FEM program NIKE2D has been used. Whether or not the specimens deform plastically, the resulting data on σ f vs F are analyzed using established equations of fracture mechanics in conjunction with an empirical rising R curve equation that characterizes the increase in fracture resistance, K R( c ), with crack length, c . Results are presented on several ordered intermetallic compounds. These include Ni 3Ge and Ti 5Si 3, which exhibit no ductility prior to fracture, and NiAl and a complex TiAl alloy, which both exhibit limited ductility before fracturing. The values of K ∞ determined with the MDBT are in very good agreement with values of K IC measured using conventional methods.展开更多
The improvement of mechanical properties must be achieved by designing and constructing more suitable microstructure,such as hierarchical microstructure.In order to significantly enhance the creep resistance of titani...The improvement of mechanical properties must be achieved by designing and constructing more suitable microstructure,such as hierarchical microstructure.In order to significantly enhance the creep resistance of titanium matrix composites(TMCs),two-scale network microstructure was constructed including the first-scale network(<150μm)with micro-TiB whisker(TiBw)reinforcement and the second-scale network(<30μm)with nano-Ti5Si3 reinforcement by powder metallurgy and in-situ synthesis.The results showed that the creep rate of the composite was remarkably reduced by an order of magnitude compared with the Ti6Al4V alloy at 550℃,600℃,650℃ under the stresses between 100 MPa and 350 MPa.Moreover,the rupture time of the composite was increased by 20 times,compared with that of the Ti6Al4 Valloy at 550℃/300 MPa.The superior creep resistance could be attributed to the hierarchical microstructure.The micro-TiBw reinforcement in the first-scale network boundary contributed to creep resistance primarily by blocking grain boundary sliding,while the nano-Ti5Si3 particle in the second-scale network boundary mainly by hindering phase boundary sliding.In addition,the nano-Ti5Si3 particle was dissolved,and precipitated with smaller size than the primary Ti5Si3.This phenomenon was attributed to Si element diffusion under high temperature and external stress,which could further continuously enhance the creep resistance.Finally,the creep rate during steady-state stage was significantly decreased,which manifested superior creep resistance of the composite.展开更多
基金Funded by the National Natural Science Foundation of China(Nos.51275490,and 51475346)Specialized Research Fund for the Doctoral Program of Higher Education of China(20131420120002)Shanxi Province Science Foundation(2013011025-1)
文摘The selection of milling tools for Si C14Cu4Mg0.5Si based on Aluminium matrix 2A14 was analyzed, and the factors that affect the efficiency of the milling were discussed. The Si C14Cu4Mg0.5Si was designed for use on the moon landing vehicle or missile wings, but the hardness of aluminium-silicon carbide composite material was very high, much higher than the general hardness of cemented carbide, which will bring many difficulties in the aluminium-silicon carbide composite material processing. The chemical compositions of Si C14Cu4Mg0.5Si were analyzed. A new selected indexable cutter was designed to mill Si C14Cu4Mg0.5Si. The structure design of milling cutter was different from the conventional milling cutter, breaking the previous limitations to a certain extent, pioneering the idea. The tool material wear was detected by experiments. The mechanical and physical properties of Si C14Cu4Mg0.5Si were also tested. Si C14Cu4Mg0.5Si exhibited different surface quality characteristics under different milling tools.
文摘Titanium silicide Ti 5Si 3 whose melting temperature is 2 130 ℃ bears the potential for very high temperature application. Results on Nb or Cr addition to this compound with emphasis on its alloying behaviour were reported. Previous theoretical calculation shows that substitution of Ti by Nb or Cr atoms in Ti 5Si 3 crystal will enhance the bonding between atoms. By experiment, two means of alloying were considered: stoichiometric and off stoichiometric alloying. Stoichiometric alloying in Ti 5Si 3 results in compounds consisting of single Ti 5Si 3 phase while off stoichiometric alloying yields hypereutectic microstructure with Ti 5Si 3 being the primary phase. The Ti 5Si 3 phase in both cases dissolves certain amount of Nb or Cr alloying element and its composition agrees with the stoichiometric composition of (Ti,Nb) 5Si 3 or (Ti,Cr) 5Si 3. The moduli of the stoichiometric alloys increase with alloying element addition, indicating an enhancement in Ti 5Si 3 crystal.
文摘The miniaturized disk bend test(MDBT) can be used to measure the fracture toughness at “infinite" crack length, K ∞, of ordered intermetallic compounds. The specimens tested are disks 3 mm in diameter and typically range in thickness from 250 to 400 μm. A Vickers indentation is impressed within ±10 μm of the center of a metallographically polished disk under a known load, F . The specimen is then subjected to biaxial loading, with the indented side in tension, and tested to failure. In completely brittle intermetallics the fracture stress, σ f, is calculated using a standard formula and measured experimentally as a function of F . When plasticity intervenes prior to fracture it is necessary to calculate the stress using finite element modeling (FEM), the FEM program NIKE2D has been used. Whether or not the specimens deform plastically, the resulting data on σ f vs F are analyzed using established equations of fracture mechanics in conjunction with an empirical rising R curve equation that characterizes the increase in fracture resistance, K R( c ), with crack length, c . Results are presented on several ordered intermetallic compounds. These include Ni 3Ge and Ti 5Si 3, which exhibit no ductility prior to fracture, and NiAl and a complex TiAl alloy, which both exhibit limited ductility before fracturing. The values of K ∞ determined with the MDBT are in very good agreement with values of K IC measured using conventional methods.
基金financially supported by the National Key R&D Program of China (No. 2017YFB0703100)the National Natural Science Foundation of China (NSFC) under Grant Nos. 51822103, 51671068 and 51731009the Fundamental Research Funds for the Central Universities (No. HIT.BRETIV.201902)
文摘The improvement of mechanical properties must be achieved by designing and constructing more suitable microstructure,such as hierarchical microstructure.In order to significantly enhance the creep resistance of titanium matrix composites(TMCs),two-scale network microstructure was constructed including the first-scale network(<150μm)with micro-TiB whisker(TiBw)reinforcement and the second-scale network(<30μm)with nano-Ti5Si3 reinforcement by powder metallurgy and in-situ synthesis.The results showed that the creep rate of the composite was remarkably reduced by an order of magnitude compared with the Ti6Al4V alloy at 550℃,600℃,650℃ under the stresses between 100 MPa and 350 MPa.Moreover,the rupture time of the composite was increased by 20 times,compared with that of the Ti6Al4 Valloy at 550℃/300 MPa.The superior creep resistance could be attributed to the hierarchical microstructure.The micro-TiBw reinforcement in the first-scale network boundary contributed to creep resistance primarily by blocking grain boundary sliding,while the nano-Ti5Si3 particle in the second-scale network boundary mainly by hindering phase boundary sliding.In addition,the nano-Ti5Si3 particle was dissolved,and precipitated with smaller size than the primary Ti5Si3.This phenomenon was attributed to Si element diffusion under high temperature and external stress,which could further continuously enhance the creep resistance.Finally,the creep rate during steady-state stage was significantly decreased,which manifested superior creep resistance of the composite.
