In the present study, 304 stainless steel coatings were deposited on interstitial-free steel substrates by cold gas dynamic spray technology. The effect of gas temperature on microstructure, micro-hardness, cohesive s...In the present study, 304 stainless steel coatings were deposited on interstitial-free steel substrates by cold gas dynamic spray technology. The effect of gas temperature on microstructure, micro-hardness, cohesive strength, and electrochemical property of the coatings were investigated and compared. The results showed that increasing gas temperature had a great contribution to enhancing the bonding strength between the deposited particles and making the microstructure more density. Therefore, the porosity of the coatings decreased from 0%4-0.5% to 2%4-0.3%, and the tensile strength of the coatings increased from 564-4 MPa up to 734-3 MPa. In addition, the corrosion resistance of the coatings was also deeply influenced by process gas temperature. The corrosion kinetics of the coatings were affected by both of the plastic deformation of deposited particles and the porosity in the coatings.展开更多
304 stainless steel coating was deposited on the IF steel substrate by cold gas dynamic spraying （CGDS）, and the elastic modulus of the 304 stainless steel coating was studied. The elastic modulus of cold sprayed 30...304 stainless steel coating was deposited on the IF steel substrate by cold gas dynamic spraying （CGDS）, and the elastic modulus of the 304 stainless steel coating was studied. The elastic modulus of cold sprayed 304 stain- less steel coating was measured using the three-point bend testing and the compound beam theory, and the other me- chanic parameters （such as the equivalent flexural rigidity and the moment of inertia of area） of the coatings were also calculated using this compound beam theory. It is found that the calculated results using the above methods are accu- rate and reliable. The elastic modulus value of the cold sprayed 304 stainless steel coating is 1. 179 X 105 MPa, and it is slightly lower than the 304 stainless steel plate （about 2 X 105 MPa）. It indicates that the elastic modulus of the cold sprayed coatings was quite different from the comparable bulk materials. The main reason is that the pores and other defects are existed in the coatings, and the elastic modulus of the coatings also depends on varies parameters such as the feed stock particle size, porosity, and processing parameters.展开更多
304 stainless steel coatings had been deposited on carbon-steel substrate by cold spray technique, vacuum annealing treatment was applied to the coatings with different temperatures, and the influence of annealing tre...304 stainless steel coatings had been deposited on carbon-steel substrate by cold spray technique, vacuum annealing treatment was applied to the coatings with different temperatures, and the influence of annealing treatment on the microstructure and electrochemical behavior of the coatings in 3.5% NaCl were analyzed. The results indicated that, the cold sprayed coating was constituted by the flattened particles, and the interfaces were clearly observed between the deposited particles. It was also found that annealing treatment led to the recovery and recrystallization of the elongated grains in the as-sprayed coatings with the increase of annealing temperature. When the annealing temperature achieved to 950 ？ C, the interface of particles was disappeared and the coating s structure was made of new recrystallization austenite grains. Annealing treatment increased the potential volts, and reduced the corrosion rate with the increase of annealing temperature. The electrical corrosion morphology indicated that, the corrosion was firstly at the distortion area and the crevice corrosion mechanism played an important part. Based on these results, processes active during annealing treatment are kinetically dependent and strongly influenced by the annealing treatment temperature.展开更多
The fracture behavior of cold sprayed 304 stainless steel coating in cold rolling process was studied. The 304 stainless steel coatings were deposited on low carbon steel substrate by cold gas dynamic spray （CGDS） a...The fracture behavior of cold sprayed 304 stainless steel coating in cold rolling process was studied. The 304 stainless steel coatings were deposited on low carbon steel substrate by cold gas dynamic spray （CGDS） and then cold rolled, respectively. The fracture morphology of the coatings was observed and analyzed, and the crack distri- butions along the longitudinal rolling direction of the coatings were also investigated and discussed. The results showed that the cohesive strength of the cold sprayed 304 stainless steel coating was too low to be cold rolled. Mi crocracks were formed in the as-sprayed coatings and ran perpendicularly to the rolling direction. The spacing dis- tance between these cracks decreased with the increase of the cold rolling reduction. In addition, it was also found that the initial crack generated at the surface of the coating and propagated from the surface to the interface along the weakly bonded particles. A theoretical analysis was developed for the coating fracture. It gave a critical minimum cohesive bonding strength of the coating for non-breaking in cold rolling process. The crack propagation manner of the cold rolled coatings was also discussed.展开更多
文摘In the present study, 304 stainless steel coatings were deposited on interstitial-free steel substrates by cold gas dynamic spray technology. The effect of gas temperature on microstructure, micro-hardness, cohesive strength, and electrochemical property of the coatings were investigated and compared. The results showed that increasing gas temperature had a great contribution to enhancing the bonding strength between the deposited particles and making the microstructure more density. Therefore, the porosity of the coatings decreased from 0%4-0.5% to 2%4-0.3%, and the tensile strength of the coatings increased from 564-4 MPa up to 734-3 MPa. In addition, the corrosion resistance of the coatings was also deeply influenced by process gas temperature. The corrosion kinetics of the coatings were affected by both of the plastic deformation of deposited particles and the porosity in the coatings.
基金Sponsored by National Natural Foundtion of China(51134013,51171037)
文摘304 stainless steel coating was deposited on the IF steel substrate by cold gas dynamic spraying （CGDS）, and the elastic modulus of the 304 stainless steel coating was studied. The elastic modulus of cold sprayed 304 stain- less steel coating was measured using the three-point bend testing and the compound beam theory, and the other me- chanic parameters （such as the equivalent flexural rigidity and the moment of inertia of area） of the coatings were also calculated using this compound beam theory. It is found that the calculated results using the above methods are accu- rate and reliable. The elastic modulus value of the cold sprayed 304 stainless steel coating is 1. 179 X 105 MPa, and it is slightly lower than the 304 stainless steel plate （about 2 X 105 MPa）. It indicates that the elastic modulus of the cold sprayed coatings was quite different from the comparable bulk materials. The main reason is that the pores and other defects are existed in the coatings, and the elastic modulus of the coatings also depends on varies parameters such as the feed stock particle size, porosity, and processing parameters.
基金the support of the BaoShan Iron and Steel Company Limited
文摘304 stainless steel coatings had been deposited on carbon-steel substrate by cold spray technique, vacuum annealing treatment was applied to the coatings with different temperatures, and the influence of annealing treatment on the microstructure and electrochemical behavior of the coatings in 3.5% NaCl were analyzed. The results indicated that, the cold sprayed coating was constituted by the flattened particles, and the interfaces were clearly observed between the deposited particles. It was also found that annealing treatment led to the recovery and recrystallization of the elongated grains in the as-sprayed coatings with the increase of annealing temperature. When the annealing temperature achieved to 950 ？ C, the interface of particles was disappeared and the coating s structure was made of new recrystallization austenite grains. Annealing treatment increased the potential volts, and reduced the corrosion rate with the increase of annealing temperature. The electrical corrosion morphology indicated that, the corrosion was firstly at the distortion area and the crevice corrosion mechanism played an important part. Based on these results, processes active during annealing treatment are kinetically dependent and strongly influenced by the annealing treatment temperature.
基金Item Sponsored by National Basic Research Program of China(2009CB724305)
文摘The fracture behavior of cold sprayed 304 stainless steel coating in cold rolling process was studied. The 304 stainless steel coatings were deposited on low carbon steel substrate by cold gas dynamic spray （CGDS） and then cold rolled, respectively. The fracture morphology of the coatings was observed and analyzed, and the crack distri- butions along the longitudinal rolling direction of the coatings were also investigated and discussed. The results showed that the cohesive strength of the cold sprayed 304 stainless steel coating was too low to be cold rolled. Mi crocracks were formed in the as-sprayed coatings and ran perpendicularly to the rolling direction. The spacing dis- tance between these cracks decreased with the increase of the cold rolling reduction. In addition, it was also found that the initial crack generated at the surface of the coating and propagated from the surface to the interface along the weakly bonded particles. A theoretical analysis was developed for the coating fracture. It gave a critical minimum cohesive bonding strength of the coating for non-breaking in cold rolling process. The crack propagation manner of the cold rolled coatings was also discussed.
