A process composed of a fixed-bed and a distillation column with a side withdraw, mainly methanol, is developed to hydrolyze methyl acetate (MA) as a typical byproduct in polyvinyl alcohol (PVA) and pure terephthalic ...A process composed of a fixed-bed and a distillation column with a side withdraw, mainly methanol, is developed to hydrolyze methyl acetate (MA) as a typical byproduct in polyvinyl alcohol (PVA) and pure terephthalic acid (PTA) factory. The process is simulated by employing the equilibrium stage model RadFrac and plug flow model Rplug in Aspen Plus. Experiments are also carried out in a lab-scale to evaluate the process. The results show that at the molar ratio of water to methyl acetate about 4.0-5.0 in the feed stream and the volume ratio of distillate to feed MA above a critical value, the side product contains more than 80% (by mass) (MeOH) and less than 2% (by mass) MA, while the bottom contains more than 46% (by mass) acetic acid (HAc) and less than 0.5% (by mass) methanol with almost complete conversion of MA. Compared with the old catalytic distillation process we proposed before, this process can cut down 47.6% energy consumption and a distillation column.展开更多
In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model f...In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model for separation were employed to study the RD process. The results obtained from the equilibrium stage model agreed well with the experiments. The effects of operating variables on the n-butanol conversion and n-butyl acetate purity were further investigated. The optimal column configuration for the production of n-butyl acetate was designed with 5 rectifying stages, 8 reaction stages and 13 stripping stages by the simulation study. According to the simulation results, n-butanol conversion and n-butyl acetate purity all reached greater than 96%.展开更多
Two types of equilibrium and non-equilibrium stage models are generally used to simulate the mass transfer of packed distillation column. Using non-equilibrium model requires the calculation of mass transfer coefficie...Two types of equilibrium and non-equilibrium stage models are generally used to simulate the mass transfer of packed distillation column. Using non-equilibrium model requires the calculation of mass transfer coefficients, thus, usually equilibrium-based methods are preferred to be used for simulations of distillation columns. In this paper, packed column distillation of production of Mono Ethylene Glycol in FARSA SHIMI Company （Assaluyeh-Iran）＇s Ethylene Glycol portion has been simulated through using the equilibrium model and solving the related equations. The simulation has been carried out in the MATLAB environment. The column also has been simulated in the Aspen Hysys and Aspen Plus ver. 2006.5 environments. Then, the output has been compared with software results, designing and operating data of the underlying columns which demonstrate good consistency with the model. Having the model validated, the effect of some operating parameters has been analyzed through the model.展开更多
Isoamylene from the Fischer-Tropsch syncrude can be transformed to valuable fuel oxygenate additives through an equilibrium limited etherification reaction with methanol. A reactive distillation process is established...Isoamylene from the Fischer-Tropsch syncrude can be transformed to valuable fuel oxygenate additives through an equilibrium limited etherification reaction with methanol. A reactive distillation process is established to increase isoamylene conversion. Facing the challenge of improving product purity at the same time, an equilibrium stage model based design methodology is proposed and illustrated step-by-step for converting the Fischer-Tropsch C_5 olefins to tert-amyl methyl ether(TAME) process by using Aspen Plus. Under the guide of the proposed methodology, the design leads to a TAME product purity of higher than 95% and an isoamylene conversion of higher than 90%. The etherification kinetics over Amberlyst 35 is also studied within a temperature range of 60 ℃ to 75 ℃ to shed more light on the feasibility of process development. The methodology provides an effective reactive distillation column design to achieve the target reactant conversion and product purity simultaneously.展开更多
Purification of lactic acid by reactive distillation (RD) is a novel technology which has many excellent characteristics compared with traditional technologies. This paper presented a non-equilibrium model for lactic ...Purification of lactic acid by reactive distillation (RD) is a novel technology which has many excellent characteristics compared with traditional technologies. This paper presented a non-equilibrium model for lactic acid purification RD pilot column. An Improved Separation Efficiency Function (ISEF) was proposed based on de-coupling and pseudo-homogenous assumptions, which greatly improved the solving efficiency and made this model suitable for practical application. Simulation results were consistent with the experiments in different conditions, and the simulation results outperformed the simulator ASPEN PLUS in which the equilibrium stage assumptions were adopted. The static characteristics of the pilot setup were also investigated.The analysis result could help to accelerate the commercialization of the lactic acid purification RD technology.展开更多
基金Supported by the National Torch Program of China (2007HG560031)
文摘A process composed of a fixed-bed and a distillation column with a side withdraw, mainly methanol, is developed to hydrolyze methyl acetate (MA) as a typical byproduct in polyvinyl alcohol (PVA) and pure terephthalic acid (PTA) factory. The process is simulated by employing the equilibrium stage model RadFrac and plug flow model Rplug in Aspen Plus. Experiments are also carried out in a lab-scale to evaluate the process. The results show that at the molar ratio of water to methyl acetate about 4.0-5.0 in the feed stream and the volume ratio of distillate to feed MA above a critical value, the side product contains more than 80% (by mass) (MeOH) and less than 2% (by mass) MA, while the bottom contains more than 46% (by mass) acetic acid (HAc) and less than 0.5% (by mass) methanol with almost complete conversion of MA. Compared with the old catalytic distillation process we proposed before, this process can cut down 47.6% energy consumption and a distillation column.
文摘In this paper, a reactive distillation (RD) column was applied for synthesis n-butyl acetate from n-butanol and acetic acid. The Langmuir-Hinshelwood-Hougen-Watson (LHHW) kinetic model and an equilibrium stage model for separation were employed to study the RD process. The results obtained from the equilibrium stage model agreed well with the experiments. The effects of operating variables on the n-butanol conversion and n-butyl acetate purity were further investigated. The optimal column configuration for the production of n-butyl acetate was designed with 5 rectifying stages, 8 reaction stages and 13 stripping stages by the simulation study. According to the simulation results, n-butanol conversion and n-butyl acetate purity all reached greater than 96%.
文摘Two types of equilibrium and non-equilibrium stage models are generally used to simulate the mass transfer of packed distillation column. Using non-equilibrium model requires the calculation of mass transfer coefficients, thus, usually equilibrium-based methods are preferred to be used for simulations of distillation columns. In this paper, packed column distillation of production of Mono Ethylene Glycol in FARSA SHIMI Company （Assaluyeh-Iran）＇s Ethylene Glycol portion has been simulated through using the equilibrium model and solving the related equations. The simulation has been carried out in the MATLAB environment. The column also has been simulated in the Aspen Hysys and Aspen Plus ver. 2006.5 environments. Then, the output has been compared with software results, designing and operating data of the underlying columns which demonstrate good consistency with the model. Having the model validated, the effect of some operating parameters has been analyzed through the model.
基金financial support from the National High Technology Research and Development Program 863(2011AA05A204)National Natural Science Foundation of China(U1361202)
文摘Isoamylene from the Fischer-Tropsch syncrude can be transformed to valuable fuel oxygenate additives through an equilibrium limited etherification reaction with methanol. A reactive distillation process is established to increase isoamylene conversion. Facing the challenge of improving product purity at the same time, an equilibrium stage model based design methodology is proposed and illustrated step-by-step for converting the Fischer-Tropsch C_5 olefins to tert-amyl methyl ether(TAME) process by using Aspen Plus. Under the guide of the proposed methodology, the design leads to a TAME product purity of higher than 95% and an isoamylene conversion of higher than 90%. The etherification kinetics over Amberlyst 35 is also studied within a temperature range of 60 ℃ to 75 ℃ to shed more light on the feasibility of process development. The methodology provides an effective reactive distillation column design to achieve the target reactant conversion and product purity simultaneously.
文摘Purification of lactic acid by reactive distillation (RD) is a novel technology which has many excellent characteristics compared with traditional technologies. This paper presented a non-equilibrium model for lactic acid purification RD pilot column. An Improved Separation Efficiency Function (ISEF) was proposed based on de-coupling and pseudo-homogenous assumptions, which greatly improved the solving efficiency and made this model suitable for practical application. Simulation results were consistent with the experiments in different conditions, and the simulation results outperformed the simulator ASPEN PLUS in which the equilibrium stage assumptions were adopted. The static characteristics of the pilot setup were also investigated.The analysis result could help to accelerate the commercialization of the lactic acid purification RD technology.
