Interactions between different components in α-starch based composite binder for green sand mould/core were investigated by using XRD, IR spectra, 1H NMR spectra and SEM. Several adhesive hardening structures and the...Interactions between different components in α-starch based composite binder for green sand mould/core were investigated by using XRD, IR spectra, 1H NMR spectra and SEM. Several adhesive hardening structures and theories of the binder at room temperature were proposed according to the interactions between various compositions. Thus, the reasons for the binder to have excellent combination properties and unique adhesive bonding and self-curing characteristics were explained by these theories successfully. And the theories are of great directive importance to design and development of composite binder for green sand mould/core.展开更多
Hygroscopicity-resistance of an α-starch based composite binder for dry sand molds (cores) has been studiedexperimentally and theoretically. Focus is placed on the relationship between the hardening structure andhumi...Hygroscopicity-resistance of an α-starch based composite binder for dry sand molds (cores) has been studiedexperimentally and theoretically. Focus is placed on the relationship between the hardening structure andhumidity-resistance of the composite binder. The results show that the α-starch composite binder has goodhumidity-resistance due to its special complex structure. SEM observations illustrate that the composite binder consists ofreticular matrix and a ball- or lump-shaped reinforcement phase, and the specific property of the binding membrane withheterogeneous structure is affected by humidity to a small extent. Based on the analyses on the interplays of differentingredients in the binder at hardening, the structure model and hygroscopicity-resistant mechanisms of the hardeningcomposite binder were further proposed. Moreover, the reasons for good humidity-resistance of the composite binderbonded sand are well explained by the humidity-resistant mechanisms.展开更多
基金This work was supported by the China Postdoctoral Science Foundation(China Fund[1998]6)that was entitled“Synthesis of Modified Starch Binder and Its Application in Foundry”.Authors would like to thank academician Jinzong YANG and lecturer Hua ZHANG for the kind analyses and discussions.
文摘Interactions between different components in α-starch based composite binder for green sand mould/core were investigated by using XRD, IR spectra, 1H NMR spectra and SEM. Several adhesive hardening structures and theories of the binder at room temperature were proposed according to the interactions between various compositions. Thus, the reasons for the binder to have excellent combination properties and unique adhesive bonding and self-curing characteristics were explained by these theories successfully. And the theories are of great directive importance to design and development of composite binder for green sand mould/core.
文摘Hygroscopicity-resistance of an α-starch based composite binder for dry sand molds (cores) has been studiedexperimentally and theoretically. Focus is placed on the relationship between the hardening structure andhumidity-resistance of the composite binder. The results show that the α-starch composite binder has goodhumidity-resistance due to its special complex structure. SEM observations illustrate that the composite binder consists ofreticular matrix and a ball- or lump-shaped reinforcement phase, and the specific property of the binding membrane withheterogeneous structure is affected by humidity to a small extent. Based on the analyses on the interplays of differentingredients in the binder at hardening, the structure model and hygroscopicity-resistant mechanisms of the hardeningcomposite binder were further proposed. Moreover, the reasons for good humidity-resistance of the composite binderbonded sand are well explained by the humidity-resistant mechanisms.