To study the vehicle hunting behavior and its coupling with car body vibrations,a simplified lateral-dynamics-intended railway vehicle model is developed.A two-truck vehicle is modeled as a 17 degrees-of-freedom rigid...To study the vehicle hunting behavior and its coupling with car body vibrations,a simplified lateral-dynamics-intended railway vehicle model is developed.A two-truck vehicle is modeled as a 17 degrees-of-freedom rigid system,into which the car body flexural vibrations of torsion and bending modes are further integrated.The wheel/rail interaction employs a real-time calculation for the Hertzian normal contact,in which the nonlinear curvatures of wheel and rail profiles are presented as functions of wheelset lateral movement and/or yaw rotation.Then the tangential/creep forces are analytically expressed as the Hertzian contact patch geometry,and lead to a continuous and fast calculation compared to a look-up table interpolation.It is shown that the hunting frequencies of the vehicle model and a truck model differ significantly,which verifies the necessity of the whole vehicle model.In the case of low wheel/rail conicity,the hunting frequency increases linearly with vehicle speed,whereas it rises slowly at high speed for a large conicity.Comparison of hunting frequency and damping ratio between various conicities shows that first hunting(car body hunting)may occur when the vehicle is operated at a low speed in a small conicity case,while a second hunting(truck hunting)appears when the vehicle is operated at a high speed in a large conicity case.Stability analysis of linear and nonlinear vehicle models was carried out through coast down method and constant speed simulations.Results tell that the linear one overestimates the lateral vibrating.Whereas the structural vibrations of car body can be ignored in the stability analysis.Compared to existing simplified models for hunting stability study,the proposed simplified vehicle model released limitations in the nonlinear geometries of wheel/rail profiles,and it is suitable for a frequency-domain analysis by deriving the analytical expressions of the normal and tangential wheel/rail contact forces.展开更多
This paper develops a wheel profile fine-tuning system(WPFTS)that comprehensively considers the influence of wheel profile on wheel damage,vehicle stability,vehicle safety,and passenger comfort.WPFTS can recommend one...This paper develops a wheel profile fine-tuning system(WPFTS)that comprehensively considers the influence of wheel profile on wheel damage,vehicle stability,vehicle safety,and passenger comfort.WPFTS can recommend one or more optimized wheel profiles according to train operators’needs,e.g.,reducing wheel wear,mitigating the development of wheel out-of-roundness(OOR),improving the shape stability of the wheel profile.Specifically,WPFTS includes four modules:(I)a wheel profile generation module based on the rotary-scaling finetuning(RSFT)method;(II)a multi-objective generation module consisting of a rigid multi-body dynamics simulation(MBS)model,an analytical model,and a rigid–flexible MBS model,for generating 11 objectives related to wheel damage,vehicle stability,vehicle safety,and passenger comfort;(III)a weight assignment module consisting of an adaptive weight assignment strategy and a manual weight assignment strategy;and(IV)an optimization module based on radial basis function(RBF)and particle swarm optimization(PSO).Finally,three cases are introduced to show how WPTFS recommends a wheel profile according to train operators’needs.Among them,a wheel profile with high shape stability,a wheel profile for mitigating the development of wheel OOR,and a wheel profile considering hunting stability and derailment safety are developed,respectively.展开更多
According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restrain...According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.展开更多
基金The project was supported by the National Natural Science Foundation of China(Grants 51805451,U1934202,and U2034210)the Sichuan Science and Technology Plan Project(Grant 2020YJ0074)+1 种基金the Fundamental Research Funds for the Central Universities(Grant 2682019CX43)the TPL Independent R&D Project(Grants 2018TPL_T08 and 2019TPL_T15).
文摘To study the vehicle hunting behavior and its coupling with car body vibrations,a simplified lateral-dynamics-intended railway vehicle model is developed.A two-truck vehicle is modeled as a 17 degrees-of-freedom rigid system,into which the car body flexural vibrations of torsion and bending modes are further integrated.The wheel/rail interaction employs a real-time calculation for the Hertzian normal contact,in which the nonlinear curvatures of wheel and rail profiles are presented as functions of wheelset lateral movement and/or yaw rotation.Then the tangential/creep forces are analytically expressed as the Hertzian contact patch geometry,and lead to a continuous and fast calculation compared to a look-up table interpolation.It is shown that the hunting frequencies of the vehicle model and a truck model differ significantly,which verifies the necessity of the whole vehicle model.In the case of low wheel/rail conicity,the hunting frequency increases linearly with vehicle speed,whereas it rises slowly at high speed for a large conicity.Comparison of hunting frequency and damping ratio between various conicities shows that first hunting(car body hunting)may occur when the vehicle is operated at a low speed in a small conicity case,while a second hunting(truck hunting)appears when the vehicle is operated at a high speed in a large conicity case.Stability analysis of linear and nonlinear vehicle models was carried out through coast down method and constant speed simulations.Results tell that the linear one overestimates the lateral vibrating.Whereas the structural vibrations of car body can be ignored in the stability analysis.Compared to existing simplified models for hunting stability study,the proposed simplified vehicle model released limitations in the nonlinear geometries of wheel/rail profiles,and it is suitable for a frequency-domain analysis by deriving the analytical expressions of the normal and tangential wheel/rail contact forces.
基金This work was supported by China Scholarship Council(Grant No.201707000113).
文摘This paper develops a wheel profile fine-tuning system(WPFTS)that comprehensively considers the influence of wheel profile on wheel damage,vehicle stability,vehicle safety,and passenger comfort.WPFTS can recommend one or more optimized wheel profiles according to train operators’needs,e.g.,reducing wheel wear,mitigating the development of wheel out-of-roundness(OOR),improving the shape stability of the wheel profile.Specifically,WPFTS includes four modules:(I)a wheel profile generation module based on the rotary-scaling finetuning(RSFT)method;(II)a multi-objective generation module consisting of a rigid multi-body dynamics simulation(MBS)model,an analytical model,and a rigid–flexible MBS model,for generating 11 objectives related to wheel damage,vehicle stability,vehicle safety,and passenger comfort;(III)a weight assignment module consisting of an adaptive weight assignment strategy and a manual weight assignment strategy;and(IV)an optimization module based on radial basis function(RBF)and particle swarm optimization(PSO).Finally,three cases are introduced to show how WPTFS recommends a wheel profile according to train operators’needs.Among them,a wheel profile with high shape stability,a wheel profile for mitigating the development of wheel OOR,and a wheel profile considering hunting stability and derailment safety are developed,respectively.
基金Sponsored by the National Natural Science Foundation of China (Grant No 50475052)the Specialized Research Fund for the Doctoral Program of Higher Education (Grant No 20040145001)
文摘According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.
