对球形表面张力贮箱装配精度与表面张力贮箱焊缝熔深及形貌之间的关系进行了研究,得到了电子束焊接工艺规范。该规范为:采用虚焦电子束焊接工艺,聚焦束流虚焦30 m A,焊缝锁底部位宽度0.7 mm,焊接束流23 m A,焊接速度1 200 mm/min,焊接熔...对球形表面张力贮箱装配精度与表面张力贮箱焊缝熔深及形貌之间的关系进行了研究,得到了电子束焊接工艺规范。该规范为:采用虚焦电子束焊接工艺,聚焦束流虚焦30 m A,焊缝锁底部位宽度0.7 mm,焊接束流23 m A,焊接速度1 200 mm/min,焊接熔深2.4~3.3 mm。采用该规范焊接的表面张力贮箱通过了振动、液压、声发射等试验考核,表面张力贮箱满足设计要求,并通过了地面热试车考核。展开更多
Surface tension tanks exploit the liquid surface tension in liquid transport and gas–liquid separation to provide gas-free propellant for the thruster. High transport efficiency of deflectors can ensure liquid reloca...Surface tension tanks exploit the liquid surface tension in liquid transport and gas–liquid separation to provide gas-free propellant for the thruster. High transport efficiency of deflectors can ensure liquid relocation in the microgravity environment within a short period of time, which is helpful for providing gas-free propellant. This paper explores transport efficiency of deflectors through drop tower experiments and numerical simulations with the volume of fluid method. The experimental and numerical results show that both the liquid flow speed and the mass flow rate along deflectors increase as the widths of deflectors increase. Besides, a new type of propellant management device, which consists of four deflectors and four anti-sloshing baffles, is verified with numerical simulations and drop tower experiments. Moreover, long-term conditions are predicted by using similarity theories. These results can provide important references for the design of plate tanks.展开更多
The capillary flow in asymmetric interior corner consisting of straight vane and curved wall is studied with analytical solution.The concept of equivalent interior corner angle is proposed to convert the asymmetric in...The capillary flow in asymmetric interior corner consisting of straight vane and curved wall is studied with analytical solution.The concept of equivalent interior corner angle is proposed to convert the asymmetric interior corner model into symmetric interior corner model.Then the governing equations of interior corner flow are established,and based on which the interior corner flow is calculated.This method is used to analyze the capillary flow in cylindrical vane-type surface tension tank with outer vanes.The research can provide beneficial reference to the design of vane-type surface tension tank.展开更多
通过研究对接式和搭接式焊缝试板电子束流与焊缝熔深之间的关系、焊接顺序与角变形高度之间的关系,得出了表面张力贮箱前(后)舱推进剂管理装置上(下)组件电子束焊接工艺规范,即加速电压为60 k V,焊接速度为500 mm/min,工作距离为300 mm...通过研究对接式和搭接式焊缝试板电子束流与焊缝熔深之间的关系、焊接顺序与角变形高度之间的关系,得出了表面张力贮箱前(后)舱推进剂管理装置上(下)组件电子束焊接工艺规范,即加速电压为60 k V,焊接速度为500 mm/min,工作距离为300 mm,电子束流为6 m A,聚焦电流为2.11 A,电子束偏移量为0.1 mm的焊接工艺规范。采用该工艺规范焊接的表面张力贮箱前(后)舱推进剂管理装置上(下)组件焊后和振动试验后的泡破点实测值满足设计要求。该表面张力贮箱已用于某型号上面级液体发动机。该发动机已通过了地面热试车考核。展开更多
文摘对球形表面张力贮箱装配精度与表面张力贮箱焊缝熔深及形貌之间的关系进行了研究,得到了电子束焊接工艺规范。该规范为:采用虚焦电子束焊接工艺,聚焦束流虚焦30 m A,焊缝锁底部位宽度0.7 mm,焊接束流23 m A,焊接速度1 200 mm/min,焊接熔深2.4~3.3 mm。采用该规范焊接的表面张力贮箱通过了振动、液压、声发射等试验考核,表面张力贮箱满足设计要求,并通过了地面热试车考核。
基金This work was supported by the China Manned Space Engineering Program(Fluid Physics Experimental Rack and the Priority Research Program of Space Station)and the Strategic Priority Research Program of Chinese Academy of Sciences(Grant XDB23030300).
文摘Surface tension tanks exploit the liquid surface tension in liquid transport and gas–liquid separation to provide gas-free propellant for the thruster. High transport efficiency of deflectors can ensure liquid relocation in the microgravity environment within a short period of time, which is helpful for providing gas-free propellant. This paper explores transport efficiency of deflectors through drop tower experiments and numerical simulations with the volume of fluid method. The experimental and numerical results show that both the liquid flow speed and the mass flow rate along deflectors increase as the widths of deflectors increase. Besides, a new type of propellant management device, which consists of four deflectors and four anti-sloshing baffles, is verified with numerical simulations and drop tower experiments. Moreover, long-term conditions are predicted by using similarity theories. These results can provide important references for the design of plate tanks.
基金supported by the National Natural Science Foundation of China (Grant No. 50975280)
文摘The capillary flow in asymmetric interior corner consisting of straight vane and curved wall is studied with analytical solution.The concept of equivalent interior corner angle is proposed to convert the asymmetric interior corner model into symmetric interior corner model.Then the governing equations of interior corner flow are established,and based on which the interior corner flow is calculated.This method is used to analyze the capillary flow in cylindrical vane-type surface tension tank with outer vanes.The research can provide beneficial reference to the design of vane-type surface tension tank.
文摘通过研究对接式和搭接式焊缝试板电子束流与焊缝熔深之间的关系、焊接顺序与角变形高度之间的关系,得出了表面张力贮箱前(后)舱推进剂管理装置上(下)组件电子束焊接工艺规范,即加速电压为60 k V,焊接速度为500 mm/min,工作距离为300 mm,电子束流为6 m A,聚焦电流为2.11 A,电子束偏移量为0.1 mm的焊接工艺规范。采用该工艺规范焊接的表面张力贮箱前(后)舱推进剂管理装置上(下)组件焊后和振动试验后的泡破点实测值满足设计要求。该表面张力贮箱已用于某型号上面级液体发动机。该发动机已通过了地面热试车考核。
