Soft abrasive flow（SAF） finishing can process the irregular geometric surfaces, but with the matter of low processing efficiency. To address the issue, an improved SAF finishing method based on turbulent kinetic ene...Soft abrasive flow（SAF） finishing can process the irregular geometric surfaces, but with the matter of low processing efficiency. To address the issue, an improved SAF finishing method based on turbulent kinetic energy enhancing is proposed. A constrained flow passage with serration cross-section is constructed to increase the turbulence intensity. Taking the constrained flow passage as the objective, a two-phase fluid dynamic model is set up by using particle trajectory model and standard k-ε turbulence model, and the flow field characteristics of the flow passage are acquired. The numerical results show that the serration flow passage can enhance the turbulence intensity, uniform the particles distribution, and increase the particle concentration near the bottom wall. The observation results by particle image velocimetry（PIV） show that the internal vortex structures are formed in flow passage, and the abrasive flow takes on turbulence concentrating phenomenon in near-wall region. The finishing experiments prove that the proposed method can obtain better surface uniformity, and the processing efficiency can be improved more 35%. This research provides an abrasive flow modeling method to reveal the particle motion regulars, and canoffer references to the technical optimization of fluid-based precision processing.展开更多
Multicomponent alloys with high entropy of mixing,e.g.,high entropy alloys（HEAs）and/or multiprincipal-element alloys（MEAs）,are attracting increasing attentions,because the materials with novel properties are being...Multicomponent alloys with high entropy of mixing,e.g.,high entropy alloys（HEAs）and/or multiprincipal-element alloys（MEAs）,are attracting increasing attentions,because the materials with novel properties are being developed,based on the design strategy of the equiatomic ratio,multicomponent,and high entropy of mixing in their liquid or random solution state.Recently,HEAs with the ultrahigh strength and fracture toughness,excellent magnetic properties,high fatigue,wear and corrosion resistance,great phase stability/high resistance to heat-softening behavior,sluggish diffusion effects,and potential superconductivity,etc.,were developed.The HEAs can even have very high irradiation resistance and may have some self-healing effects,and can potentially be used as the first wall and nuclear fuel cladding materials.Serration behaviors and flow units are powerful methods to understand the plastic deformation or fracture of materials.The methods have been successfully used to study the plasticity of amorphous alloys（also bulk metallic glasses,BMGs）.The flow units are proposed as：free volumes,shear transition zones（STZs）,tension-transition zones（TTZs）,liquid-like regions,soft regions or soft spots,etc.The flow units in the crystalline alloys are usually dislocations,which may interact with the solute atoms,interstitial types,or substitution types.Moreover,the flow units often change with the testing temperatures and loading strain rates,e.g.,at the low temperature and high strain rate,plastic deformation will be carried out by the flow unit of twinning,and at high temperatures,the grain boundary will be the weak area,and play as the flow unit.The serration shapes are related to the types of flow units,and the serration behavior can be analyzed using the power law and modified power law.展开更多
The CoCrFeNiMn high entropy alloy was produced by homogenization, cold rolling and recrystallization. The effects of thermomechanical processing on microstructures and tensile properties at different temperatures were...The CoCrFeNiMn high entropy alloy was produced by homogenization, cold rolling and recrystallization. The effects of thermomechanical processing on microstructures and tensile properties at different temperatures were investigated using X-ray diffractometry（XRD）, optical microscopy（OM）, scanning electron microscopy（SEM） and multi-functional testing machine. The results show that dendritic structures in cast alloy evolve into equiaxed grains after being recrystallized, with single face-centered cubic（FCC） phase detected. The most refined alloys, stemming from the highest rolling ratio（40%）, exhibit the highest strength due to the grain boundary strengthening, while the variation of elongation with temperature shows a concave feature. For the coarse-grained alloys, both the ductility and work hardening ability decrease monotonically with increasing temperature. Serrated flow observed at intermediate temperatures is attributed to the effective pinning of dislocations, which manifests the occurrence of dynamic strain hardening and results in the deterioration in ductility. Besides, dimples on the fracture surfaces indicate the typical ductile rupture mode.展开更多
The deformation behaviour of a casting Mg-3.6% Er magnesium alloy after T6 treatment was studied in tensile tests from room temperature to 450 ℃ under different strain rates ranging from 1.0 ×10^-4 to 6.0 ×...The deformation behaviour of a casting Mg-3.6% Er magnesium alloy after T6 treatment was studied in tensile tests from room temperature to 450 ℃ under different strain rates ranging from 1.0 ×10^-4 to 6.0 × 10^-3 S^-1 Obtained local plateau in the temperature dependence of the ultimate strength （σb） and yield strength （σ0.2） under constant strain rate indicated the presence of dynamic strain ageing （DSA）. Serrated flow was observed at the temperature of 200, 250, and 300 ℃. The observed negative strain rate sensitivity suggested that the serrated flow behavior arose from DSA. The temperature and strain rate dependence of the critical strain for the onset of serrated flow was analyzed using a phenomenological DSA equation, and the apparent activation energy Q for the serrated flow was obtained by calculation.展开更多
Fully amorphous Zr_(52.5)Cu_(17.9)Ni_(14.6)Al_(10)Ti_(5) bulk metallic glass(BMG) samples with a relative density exceeding 98% were fabricated via selective laser melting(SLM).High fracture stresses of around1700 MPa...Fully amorphous Zr_(52.5)Cu_(17.9)Ni_(14.6)Al_(10)Ti_(5) bulk metallic glass(BMG) samples with a relative density exceeding 98% were fabricated via selective laser melting(SLM).High fracture stresses of around1700 MPa and a reproducible plastic strain of about 0.5% were obtained for cylindrical SLM samples.The analysis of the observed serrations during compressive loading implies that the shear-band dynamics in the additively manufactured samples distinctly differ from those of the as-cast glass.This phenomenon appears to originate from the presence of uniformly dispersed spherical pores as well as from the more pronounced heterogeneity of the glass itself as revealed by instrumented indentation.Despite these heterogeneities,the shear bands are straight and form in the plane of maximum shear stress.Additive manufacturing,hence,might not only allow for producing large BMG samples with complex geometries but also for manipulating their deformation behaviour through tailoring porosity and structural heterogeneity.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51375446,51575494)Zhejiang Provincial Natural Science Foundation of China(Grant Nos.LR16E050001,LZ14E050001)
文摘Soft abrasive flow（SAF） finishing can process the irregular geometric surfaces, but with the matter of low processing efficiency. To address the issue, an improved SAF finishing method based on turbulent kinetic energy enhancing is proposed. A constrained flow passage with serration cross-section is constructed to increase the turbulence intensity. Taking the constrained flow passage as the objective, a two-phase fluid dynamic model is set up by using particle trajectory model and standard k-ε turbulence model, and the flow field characteristics of the flow passage are acquired. The numerical results show that the serration flow passage can enhance the turbulence intensity, uniform the particles distribution, and increase the particle concentration near the bottom wall. The observation results by particle image velocimetry（PIV） show that the internal vortex structures are formed in flow passage, and the abrasive flow takes on turbulence concentrating phenomenon in near-wall region. The finishing experiments prove that the proposed method can obtain better surface uniformity, and the processing efficiency can be improved more 35%. This research provides an abrasive flow modeling method to reveal the particle motion regulars, and canoffer references to the technical optimization of fluid-based precision processing.
基金Item Sponsored by National Natural Science Foundation of China(51471025,51210105006,51371122)
文摘Multicomponent alloys with high entropy of mixing,e.g.,high entropy alloys（HEAs）and/or multiprincipal-element alloys（MEAs）,are attracting increasing attentions,because the materials with novel properties are being developed,based on the design strategy of the equiatomic ratio,multicomponent,and high entropy of mixing in their liquid or random solution state.Recently,HEAs with the ultrahigh strength and fracture toughness,excellent magnetic properties,high fatigue,wear and corrosion resistance,great phase stability/high resistance to heat-softening behavior,sluggish diffusion effects,and potential superconductivity,etc.,were developed.The HEAs can even have very high irradiation resistance and may have some self-healing effects,and can potentially be used as the first wall and nuclear fuel cladding materials.Serration behaviors and flow units are powerful methods to understand the plastic deformation or fracture of materials.The methods have been successfully used to study the plasticity of amorphous alloys（also bulk metallic glasses,BMGs）.The flow units are proposed as：free volumes,shear transition zones（STZs）,tension-transition zones（TTZs）,liquid-like regions,soft regions or soft spots,etc.The flow units in the crystalline alloys are usually dislocations,which may interact with the solute atoms,interstitial types,or substitution types.Moreover,the flow units often change with the testing temperatures and loading strain rates,e.g.,at the low temperature and high strain rate,plastic deformation will be carried out by the flow unit of twinning,and at high temperatures,the grain boundary will be the weak area,and play as the flow unit.The serration shapes are related to the types of flow units,and the serration behavior can be analyzed using the power law and modified power law.
基金Project(11572306)supported by the National Natural Science Foundation of China
文摘The CoCrFeNiMn high entropy alloy was produced by homogenization, cold rolling and recrystallization. The effects of thermomechanical processing on microstructures and tensile properties at different temperatures were investigated using X-ray diffractometry（XRD）, optical microscopy（OM）, scanning electron microscopy（SEM） and multi-functional testing machine. The results show that dendritic structures in cast alloy evolve into equiaxed grains after being recrystallized, with single face-centered cubic（FCC） phase detected. The most refined alloys, stemming from the highest rolling ratio（40%）, exhibit the highest strength due to the grain boundary strengthening, while the variation of elongation with temperature shows a concave feature. For the coarse-grained alloys, both the ductility and work hardening ability decrease monotonically with increasing temperature. Serrated flow observed at intermediate temperatures is attributed to the effective pinning of dislocations, which manifests the occurrence of dynamic strain hardening and results in the deterioration in ductility. Besides, dimples on the fracture surfaces indicate the typical ductile rupture mode.
基金Project supported by the National Natural Science Foundation of China (50374025)the"863"program (2003AA331110)
文摘The deformation behaviour of a casting Mg-3.6% Er magnesium alloy after T6 treatment was studied in tensile tests from room temperature to 450 ℃ under different strain rates ranging from 1.0 ×10^-4 to 6.0 × 10^-3 S^-1 Obtained local plateau in the temperature dependence of the ultimate strength （σb） and yield strength （σ0.2） under constant strain rate indicated the presence of dynamic strain ageing （DSA）. Serrated flow was observed at the temperature of 200, 250, and 300 ℃. The observed negative strain rate sensitivity suggested that the serrated flow behavior arose from DSA. The temperature and strain rate dependence of the critical strain for the onset of serrated flow was analyzed using a phenomenological DSA equation, and the apparent activation energy Q for the serrated flow was obtained by calculation.
基金support from the China Scholarship Council(CSC)the support from DFG under grant nos.PA 2275/4-1,PA 2275/6-1,KU 1974/11-1 and KO 5571/1-1。
文摘Fully amorphous Zr_(52.5)Cu_(17.9)Ni_(14.6)Al_(10)Ti_(5) bulk metallic glass(BMG) samples with a relative density exceeding 98% were fabricated via selective laser melting(SLM).High fracture stresses of around1700 MPa and a reproducible plastic strain of about 0.5% were obtained for cylindrical SLM samples.The analysis of the observed serrations during compressive loading implies that the shear-band dynamics in the additively manufactured samples distinctly differ from those of the as-cast glass.This phenomenon appears to originate from the presence of uniformly dispersed spherical pores as well as from the more pronounced heterogeneity of the glass itself as revealed by instrumented indentation.Despite these heterogeneities,the shear bands are straight and form in the plane of maximum shear stress.Additive manufacturing,hence,might not only allow for producing large BMG samples with complex geometries but also for manipulating their deformation behaviour through tailoring porosity and structural heterogeneity.
