Selective laser melting(SLM)is an emerging layer-wise additive manufacturing technique that can generate complex components with high performance.Particulate-reinforced aluminum matrix composites(PAMCs)are important m...Selective laser melting(SLM)is an emerging layer-wise additive manufacturing technique that can generate complex components with high performance.Particulate-reinforced aluminum matrix composites(PAMCs)are important materials for various applications due to the combined properties of Al matrix and reinforcements.Considering the advantages of SLM technology and PAMCs,the novel SLM PAMCs have been developed and researched in recent years.Therefore,the current research progress about the SLM PAMCs is reviewed.Firstly,special attention is paid to the solidification behavior of SLM PAMCs.Secondly,the important issues about the design and fabrication of high-performance SLM PAMCs,including the selection of reinforcement,the influence of parameters on the processing and microstructure,the defect evolution and phase control,are highlighted and discussed comprehensively.Thirdly,the performance and strengthening mechanism of SLM PAMCs are systematically figured out.Finally,future directions are pointed out on the advancement of high-performance SLM PAMCs.展开更多
Ti−6Al−4V alloy was fabricated via selective laser melting(SLM)to improve its corrosion resistance for implant.The microstructure and electrochemical corrosion behavior were investigated using scanning electron micros...Ti−6Al−4V alloy was fabricated via selective laser melting(SLM)to improve its corrosion resistance for implant.The microstructure and electrochemical corrosion behavior were investigated using scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),transmission electron microscopy(TEM),electrochemical test and contact angle test.It can be found that the as-selective laser melted(as-SLMed)Ti−6Al−4V alloys showβcolumnar microstructure in building direction and nearly circular checkerboard microstructure in scanning direction,while the wrought and wrought+HT samples exhibit equiaxed microstructure.The as-SLMed Ti−6Al−4V alloy exhibits better corrosion resistance than the wrought and wrought+HT samples due to hydrophobicity,high grain boundary density and uniform distribution of alloying elements in simulated artificial saliva at 37℃.展开更多
Anodic polarization behavior of gold, silver, copper, nickel and iron in potentiostatic condition has been examined in an alkaline aqueous thiourea solution, where gold is hardly dissoluble normally. The addition of N...Anodic polarization behavior of gold, silver, copper, nickel and iron in potentiostatic condition has been examined in an alkaline aqueous thiourea solution, where gold is hardly dissoluble normally. The addition of Na2SO3 into the solution can accelerate anodic dissolution of gold. The factors affecting selective dissolution of gold in the alkaline thiourea solution by electrolysis have been studied, and the optimum condition was obtained. In 0.1 mol/L thiourea solution of pH 12. 5 containing 0. 5 mol/L Na2SO3 and 2. 5% acetone, at the potential of 0. 34 V vs NHE, at the temperature of 323 K, the dissolved mass of gold anode with the exposed area of 1. 0 cm2 reached more than 300 mg·dm-3 within 30 min, and other metals such as silver, copper, nickel and iron could hardly dissolve.展开更多
Selective laser melting(SLM)is a 3D printing technology with a high near-net-shape ability and forming accuracy.However,the inevitable internal defects significantly hinder its development.Therefore,it is essential to...Selective laser melting(SLM)is a 3D printing technology with a high near-net-shape ability and forming accuracy.However,the inevitable internal defects significantly hinder its development.Therefore,it is essential to fully understand the causes of internal defects in SLM processing and minimize the defects to achieve quality control accordingly.This work reviews the recent studies on internal defects in SLM,presenting the main internal defects of SLM as impurities,lack of fusion,gas pores,and micro-crack.These internal defects occur on the various phenomena in the laser-powder-melt pool(LPMP)stage.The formation of SLM internal defects is mainly affected by oxidation,denudation,balling,spatter,and keyholes;here,balling,spattering,and the keyhole phenomenon are the main factors causing internal defects in LPMP.Hence,this paper focuses on reviewing the balling effect,spatter behavior,and keyhole phenomenon,introducing the action mechanism of the above three phenomena under different process conditions.Additionally,the spatter behavior when forming internal defects is proposed.This review also considers the correlation between the spatter behavior and keyhole phenomenon and makes an important contribution to understanding and reducing SLM internal defects.It presents a reliable opinion on real-time monitoring and machine intelligent learning for SLM processing in the future,as well as supporting a systematic thinking for the suppression of defect formation in SLM.展开更多
Selective laser melting(SLM)technology based on atomized powder was used to fabricate Al-8.5Fe-1.3V-1.7Si(wt%)alloy parts.The microstructure and crack characterization of SLM samples fabricated at various conditions w...Selective laser melting(SLM)technology based on atomized powder was used to fabricate Al-8.5Fe-1.3V-1.7Si(wt%)alloy parts.The microstructure and crack characterization of SLM samples fabricated at various conditions were presented.Results show that the cracks appear periodically along the building direction,initiate preferably at the outer edges of the as-built samples and propagated along the remelting border zone(RBZ)into deposited layers.Solid-phase cracking is proposed according to the fracture morphology.The thermal-induced residual stress during SLM combined with the precipitation of relatively large-sized Al_mFe phase in the RBZ results in the formation of cracks.Enhancing scanning speed and hatch distance enable to reduce the cracking sensitivity.The crack-free Al-8.5Fe-1.3V-1.7Si parts can be fabricated at optimized parameters of laser power of 320 W,scanning speed of 1000 mm·s^(-1)and hatch distance of0.10 mm along with proper laser pre-heating procedure.The samples built horizontally show good ultimate tensile properties of 454 MPa in average with the elongation of7.2%.展开更多
A transient three dimensional model for describing the temperature behavior, thermo-capillary convection, microstructure evolution and the resultant mechanical properties during selective laser melting of AIN/AlSilOMg...A transient three dimensional model for describing the temperature behavior, thermo-capillary convection, microstructure evolution and the resultant mechanical properties during selective laser melting of AIN/AlSilOMg composite is proposed. The powder-solid transformation, temperature dependent physical properties and the preservation of the heat are taken into account. The effect of the additive manufacturing multilayer feature on the molten pool dynamics, cooling rate, crystal size, microstructure morphology, micro-hardness and types of the residual stress has been investigated. It shows that the operating temperature and the thermo-capillary convection obtained within the molten pool generally increases as the processing multilayers are successively added, while the thermal effect depth is negatively reduced. The preferential direction of the heat diffusion generally changes from a downward pattern, then to the slightly strengthened horizontal direction and finally to a typically horizontal one for various deposited layers being processed. Therefore, the microstructure of the solidified part along the building direction （Region 1 to Region V） undergoes an interesting transformation： directional columnar cellular microstructure, crosswise-extended cellular microstructure, refined cellular microstructure, fragmentation microstructure and the coarse cellular microstructure. The tensile stress and the compressive stress are comprehensively obtained within the finally solidified layers, significantly influencing the microhardness.展开更多
The selective laser melting(SLM) method has a great potential for fabricating injection mold with complex structure. However, the microstructure and performance of the SLM molds show significantly di erent from those ...The selective laser melting(SLM) method has a great potential for fabricating injection mold with complex structure. However, the microstructure and performance of the SLM molds show significantly di erent from those manufac?tured by traditional technologies. In this study, the microstructure, hardness and especially corrosion behavior of the samples fabricated by SLM and casting were investigated. The XRD results exhibit that the γ?Fe phase is only obtained in the SLM parts, and the α?Fe peak slightly moves to low di raction angle compared with casting counterparts. Due to the rapid cooling rate, the SLM samples have fine cellular microstructures while the casting ones have coarse grains with obvious elements segregation. Besides, the SLM samples show anisotropy, hardness of side view and top view are 48.73 and 50.31 HRC respectively, which are 20% higher than that of casting ones. Corrosion results show that the SLM samples have the better anti?corrosion resistance(in a 6% FeCl3 solution for 48 h) but the deeper corrosion pits than casting ones. Finally, the performance of the SLM molds could meet the requirement of injecting production. Moreover, the molds especially present a significant decrease(20%) of cooling time and increases of cooling uniform?ity due to the customized conformal cooling channels.展开更多
In the metallic components fabricated by the emerging selective laser melting(SLM)technology,most strategies used for strengthening the materials sacrifice the ductility,leading to the so-called strengthductility trad...In the metallic components fabricated by the emerging selective laser melting(SLM)technology,most strategies used for strengthening the materials sacrifice the ductility,leading to the so-called strengthductility trade-off.In the present study,we report that the strength and ductility of materials can be enhanced simultaneously by introducing nanoparticles,which can break the trade-off of the metallic materials.In the case of in-situ nano-TiB_(2)decorated AlSi10Mg composites,the introduced nanoparticles lead to columnar-to-equiaxed transition,grain refinement and texture elimination.With increasing content of nanoparticles,the strength increases continually.Significantly,the ductility first increases and then decreases.Our results show that the ductility is controlled by the competition between the crack-induced catastrophic fracture and ductile fracture associated with dislocation activities.The first increase of ductility is mainly attributed to the suppression of crack-induced catastrophic fracture when TiB_(2)nanoparticles present.With the further increase of TiB_(2)nanoparticles,the subsequent decrease of ductility is mainly controlled by dislocation activities.Thus,the materials will exhibit the optimum strength and ductility combination in a certain range of TiB_(2)nanoparticles.This study clarifies the physical mechanism controlling ductility for nano-TiB_(2)decorated Al Si10Mg composites,which provides the insights for the design of structural materials.展开更多
During the selective laser melting process,a high-energy laser beam acts on the powder,a molten pool is rapidly generated and the characteristic parameters are constantly changing.Among them,temperature is one of the ...During the selective laser melting process,a high-energy laser beam acts on the powder,a molten pool is rapidly generated and the characteristic parameters are constantly changing.Among them,temperature is one of the important parameters in the forming process.Due to the generation of splash particles,there will be defects in the microstructure,which will seriously affect the formation quality of the prepared parts.Therefore,it is necessary to study the relationships between the splash behavior,molten pool characteristics and product quality.The finite element simulation of the transient temperature field was performed by ANSYS software.Time-series images at different frame rates were obtained with a high-speed camera,and the dynamic process of splashing was observed.Using IN718 alloy powder,the influence of the laser energy density on the light intensity of the molten pool was studied.The appearance of splash particles and the deviation of the powder chemical elements caused by the splash were analyzed.The results show that the transient temperature field with drastic change is easy to cause spatter,which is consistent with the experimental results.There are large differences in the splash at different shooting frame rates.Increasing the frame rate can allow the observation of details such as the shape,size and number of splash particles,which is beneficial for studying the process of splash formation.At the moment when the splash occurs,the light intensity of the molten pool always first increases and then decreases,depending on the energy input.The higher the energy input is,the more intense the light intensity of the molten pool and the higher the peak interval distribution.Compared with fresh powder,the contents of Al and Ti in powder reused 5 times were reduced by 0.15%and 0.02%,respectively.The increases of these two elements in the splash were 16.18%and 29.62%,respectively,and the content of Nb even exceeded the standard range.When the energy density decreased from 229.17 J/mm3 to 130.95 J/mm3,the relativ展开更多
Although using elemental powder mixtures may provide broad alloy selection at low cost for selective laser melting(SLM), there is still a concern on the resultant microstructural and chemical homogeneity of the produc...Although using elemental powder mixtures may provide broad alloy selection at low cost for selective laser melting(SLM), there is still a concern on the resultant microstructural and chemical homogeneity of the produced parts. Hence, this work investigates the microstructure and mechanical properties of a SLM-produced Ti-35 Nb composite(in wt%) using elemental powder. The microstructural characteristics including ? phase, undissolved Nb particles and chemical homogeneity were detailed investigated.Nanoindentation revealed the presence of relatively soft undissolved Nb particles and weak interface bonding around Nb-rich regions in as-SLMed samples. Solid-solution treatment can not only improve chemical homogeneity but also enhance bonding through grain boundary strengthening, resulting in43 % increase in tensile elongation for the heat-treated Ti-35 Nb compared to the as-SLMed counterpart. The analyses of tensile fractures and shear bands further confirmed the correlation between the different phases and the ductility of Ti-35 Nb. In particular, the weak bonding between undissolved Nb and the matrix in the as-SLMed sample reduces its ductility while the ? grains in solid-solution treated Ti-Nb alloy can induce a relatively stable plastic flow therefore better ductility. This work sheds insight into the understanding of homogenization of microstructure and phases of SLM-produced alloys from an elemental powder mixture.展开更多
Combining the redox properties of Co and the acid properties of Nb in a Co_(3)-Nb-O_(x)catalyst is shown to provide superior performance in the selective catalytic reduction of NO with NH_(3)(NH_(3)-SCR).Co_(3)O_(4)sh...Combining the redox properties of Co and the acid properties of Nb in a Co_(3)-Nb-O_(x)catalyst is shown to provide superior performance in the selective catalytic reduction of NO with NH_(3)(NH_(3)-SCR).Co_(3)O_(4)shows average activity,however,it exhibits a poor N_(2)selectivity.Nb_(2)O_(5)is not active for NH_(3)-SCR.However,the mixed Co_(3)-Nb-O_(x) catalyst shows higher NO conversion and N_(2)selectivity than the single Co_(3)O_(4)and Nb_(2)O_(5)catalysts at 100–300℃.The results of temperature programmed reduction by H_(2)and X-ray photoelectron(XP)spectra indicate that the addition of Nb changes the chemical states of Co and decreases the concentration of Co^(3+) and Oa,adjusting the activity for catalytic oxidation to a moderate level.This suppresses the formation of undesired N_(2)O from the over-oxidation of NH_(3).Incorporation of Co and Nb into one solid synergistically couples their redox behavior and surface acidity,ensuring the high catalytic activity and N2 selectivity in NH3-SCR.展开更多
基金Project(GJHZ20190822095418365)supported by Shenzhen International Cooperation Research,ChinaProject(2019011)supported by NTUT-SZU Joint Research Program,China+2 种基金Project(2019040)supported by Natural Science Foundation of Shenzhen University,ChinaProject(JCYJ20190808144009478)supported by Shenzhen Fundamental Research Fund,ChinaProject(ZDYBH201900000008)supported by Shenzhen Bureau of Industry and Information Technology,China。
文摘Selective laser melting(SLM)is an emerging layer-wise additive manufacturing technique that can generate complex components with high performance.Particulate-reinforced aluminum matrix composites(PAMCs)are important materials for various applications due to the combined properties of Al matrix and reinforcements.Considering the advantages of SLM technology and PAMCs,the novel SLM PAMCs have been developed and researched in recent years.Therefore,the current research progress about the SLM PAMCs is reviewed.Firstly,special attention is paid to the solidification behavior of SLM PAMCs.Secondly,the important issues about the design and fabrication of high-performance SLM PAMCs,including the selection of reinforcement,the influence of parameters on the processing and microstructure,the defect evolution and phase control,are highlighted and discussed comprehensively.Thirdly,the performance and strengthening mechanism of SLM PAMCs are systematically figured out.Finally,future directions are pointed out on the advancement of high-performance SLM PAMCs.
基金The authors are grateful for the financial supports from the National Key R&D Program of China(2017YFB1104100)the New Young Teachers Initiation Plan,China(18X100040027)+1 种基金the National Natural Science Foundation of China(51971142)the China Postdoctoral Science Foundation(19Z102060057).
文摘Ti−6Al−4V alloy was fabricated via selective laser melting(SLM)to improve its corrosion resistance for implant.The microstructure and electrochemical corrosion behavior were investigated using scanning electron microscopy(SEM),electron backscatter diffraction(EBSD),transmission electron microscopy(TEM),electrochemical test and contact angle test.It can be found that the as-selective laser melted(as-SLMed)Ti−6Al−4V alloys showβcolumnar microstructure in building direction and nearly circular checkerboard microstructure in scanning direction,while the wrought and wrought+HT samples exhibit equiaxed microstructure.The as-SLMed Ti−6Al−4V alloy exhibits better corrosion resistance than the wrought and wrought+HT samples due to hydrophobicity,high grain boundary density and uniform distribution of alloying elements in simulated artificial saliva at 37℃.
文摘Anodic polarization behavior of gold, silver, copper, nickel and iron in potentiostatic condition has been examined in an alkaline aqueous thiourea solution, where gold is hardly dissoluble normally. The addition of Na2SO3 into the solution can accelerate anodic dissolution of gold. The factors affecting selective dissolution of gold in the alkaline thiourea solution by electrolysis have been studied, and the optimum condition was obtained. In 0.1 mol/L thiourea solution of pH 12. 5 containing 0. 5 mol/L Na2SO3 and 2. 5% acetone, at the potential of 0. 34 V vs NHE, at the temperature of 323 K, the dissolved mass of gold anode with the exposed area of 1. 0 cm2 reached more than 300 mg·dm-3 within 30 min, and other metals such as silver, copper, nickel and iron could hardly dissolve.
基金National Natural Science Foundation of China(Grant No.51975387).
文摘Selective laser melting(SLM)is a 3D printing technology with a high near-net-shape ability and forming accuracy.However,the inevitable internal defects significantly hinder its development.Therefore,it is essential to fully understand the causes of internal defects in SLM processing and minimize the defects to achieve quality control accordingly.This work reviews the recent studies on internal defects in SLM,presenting the main internal defects of SLM as impurities,lack of fusion,gas pores,and micro-crack.These internal defects occur on the various phenomena in the laser-powder-melt pool(LPMP)stage.The formation of SLM internal defects is mainly affected by oxidation,denudation,balling,spatter,and keyholes;here,balling,spattering,and the keyhole phenomenon are the main factors causing internal defects in LPMP.Hence,this paper focuses on reviewing the balling effect,spatter behavior,and keyhole phenomenon,introducing the action mechanism of the above three phenomena under different process conditions.Additionally,the spatter behavior when forming internal defects is proposed.This review also considers the correlation between the spatter behavior and keyhole phenomenon and makes an important contribution to understanding and reducing SLM internal defects.It presents a reliable opinion on real-time monitoring and machine intelligent learning for SLM processing in the future,as well as supporting a systematic thinking for the suppression of defect formation in SLM.
基金financially supported by the National High-Tech Program of China(No.21100002013101006)。
文摘Selective laser melting(SLM)technology based on atomized powder was used to fabricate Al-8.5Fe-1.3V-1.7Si(wt%)alloy parts.The microstructure and crack characterization of SLM samples fabricated at various conditions were presented.Results show that the cracks appear periodically along the building direction,initiate preferably at the outer edges of the as-built samples and propagated along the remelting border zone(RBZ)into deposited layers.Solid-phase cracking is proposed according to the fracture morphology.The thermal-induced residual stress during SLM combined with the precipitation of relatively large-sized Al_mFe phase in the RBZ results in the formation of cracks.Enhancing scanning speed and hatch distance enable to reduce the cracking sensitivity.The crack-free Al-8.5Fe-1.3V-1.7Si parts can be fabricated at optimized parameters of laser power of 320 W,scanning speed of 1000 mm·s^(-1)and hatch distance of0.10 mm along with proper laser pre-heating procedure.The samples built horizontally show good ultimate tensile properties of 454 MPa in average with the elongation of7.2%.
基金supported by the NSFC-DFG Sino-German Research Project(GZ 1217)the National Natural Science Foundation of China(51575267,51322509)+5 种基金the National Key Research and Development Program(2016YFB1100101)the Key Research and Development Program of Jiangsu Provincial Department of Science and Technology of China(BE2016181)the 333 Project(BRA2015368)the Aeronautical Science Foundation of China(2015ZE52051)the Priority Academic Program Development of Jiangsu Higher Education Institutionsthe financial support from the Funding of Jiangsu Innovation Program for Graduate Education(KYLX15_0301)
文摘A transient three dimensional model for describing the temperature behavior, thermo-capillary convection, microstructure evolution and the resultant mechanical properties during selective laser melting of AIN/AlSilOMg composite is proposed. The powder-solid transformation, temperature dependent physical properties and the preservation of the heat are taken into account. The effect of the additive manufacturing multilayer feature on the molten pool dynamics, cooling rate, crystal size, microstructure morphology, micro-hardness and types of the residual stress has been investigated. It shows that the operating temperature and the thermo-capillary convection obtained within the molten pool generally increases as the processing multilayers are successively added, while the thermal effect depth is negatively reduced. The preferential direction of the heat diffusion generally changes from a downward pattern, then to the slightly strengthened horizontal direction and finally to a typically horizontal one for various deposited layers being processed. Therefore, the microstructure of the solidified part along the building direction （Region 1 to Region V） undergoes an interesting transformation： directional columnar cellular microstructure, crosswise-extended cellular microstructure, refined cellular microstructure, fragmentation microstructure and the coarse cellular microstructure. The tensile stress and the compressive stress are comprehensively obtained within the finally solidified layers, significantly influencing the microhardness.
基金National Natural Science Foundation of China(Grant No.51605176)National Hi-tech R&D Program of China(863 Program,Grant No.2015AA042501)+3 种基金Hubei Provincial Natural Science Foundation of China(Grant No.2018CFB502)Guangdong Provincial Technology Major Project of China(Grant No.2017B090911007)State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology(Grant No.P2019-006)Engineering Research Center of Rock-Soil Drilling&Excavation and Protection,Ministry of Education(Grant No.201804)
文摘The selective laser melting(SLM) method has a great potential for fabricating injection mold with complex structure. However, the microstructure and performance of the SLM molds show significantly di erent from those manufac?tured by traditional technologies. In this study, the microstructure, hardness and especially corrosion behavior of the samples fabricated by SLM and casting were investigated. The XRD results exhibit that the γ?Fe phase is only obtained in the SLM parts, and the α?Fe peak slightly moves to low di raction angle compared with casting counterparts. Due to the rapid cooling rate, the SLM samples have fine cellular microstructures while the casting ones have coarse grains with obvious elements segregation. Besides, the SLM samples show anisotropy, hardness of side view and top view are 48.73 and 50.31 HRC respectively, which are 20% higher than that of casting ones. Corrosion results show that the SLM samples have the better anti?corrosion resistance(in a 6% FeCl3 solution for 48 h) but the deeper corrosion pits than casting ones. Finally, the performance of the SLM molds could meet the requirement of injecting production. Moreover, the molds especially present a significant decrease(20%) of cooling time and increases of cooling uniform?ity due to the customized conformal cooling channels.
基金financially supported by the National Key Research and Development Program of China(No.2018YFB1106302)。
文摘In the metallic components fabricated by the emerging selective laser melting(SLM)technology,most strategies used for strengthening the materials sacrifice the ductility,leading to the so-called strengthductility trade-off.In the present study,we report that the strength and ductility of materials can be enhanced simultaneously by introducing nanoparticles,which can break the trade-off of the metallic materials.In the case of in-situ nano-TiB_(2)decorated AlSi10Mg composites,the introduced nanoparticles lead to columnar-to-equiaxed transition,grain refinement and texture elimination.With increasing content of nanoparticles,the strength increases continually.Significantly,the ductility first increases and then decreases.Our results show that the ductility is controlled by the competition between the crack-induced catastrophic fracture and ductile fracture associated with dislocation activities.The first increase of ductility is mainly attributed to the suppression of crack-induced catastrophic fracture when TiB_(2)nanoparticles present.With the further increase of TiB_(2)nanoparticles,the subsequent decrease of ductility is mainly controlled by dislocation activities.Thus,the materials will exhibit the optimum strength and ductility combination in a certain range of TiB_(2)nanoparticles.This study clarifies the physical mechanism controlling ductility for nano-TiB_(2)decorated Al Si10Mg composites,which provides the insights for the design of structural materials.
基金supported by the National Natural Science Foundation of China(Nos.91860136 and 51801231,Zhou,X.,http://www.nsfc.gov.cn/)the Key R&D plan of Guangdong Province(No.2018B090905001,Zhou,X.,http://pro.gdstc.gov.cn/)the Key Science and Technology project of Shaanxi Province(No.2018zdzx01-04-01,Zhou,X.,http://kjt.shaanxi.gov.cn/).
文摘During the selective laser melting process,a high-energy laser beam acts on the powder,a molten pool is rapidly generated and the characteristic parameters are constantly changing.Among them,temperature is one of the important parameters in the forming process.Due to the generation of splash particles,there will be defects in the microstructure,which will seriously affect the formation quality of the prepared parts.Therefore,it is necessary to study the relationships between the splash behavior,molten pool characteristics and product quality.The finite element simulation of the transient temperature field was performed by ANSYS software.Time-series images at different frame rates were obtained with a high-speed camera,and the dynamic process of splashing was observed.Using IN718 alloy powder,the influence of the laser energy density on the light intensity of the molten pool was studied.The appearance of splash particles and the deviation of the powder chemical elements caused by the splash were analyzed.The results show that the transient temperature field with drastic change is easy to cause spatter,which is consistent with the experimental results.There are large differences in the splash at different shooting frame rates.Increasing the frame rate can allow the observation of details such as the shape,size and number of splash particles,which is beneficial for studying the process of splash formation.At the moment when the splash occurs,the light intensity of the molten pool always first increases and then decreases,depending on the energy input.The higher the energy input is,the more intense the light intensity of the molten pool and the higher the peak interval distribution.Compared with fresh powder,the contents of Al and Ti in powder reused 5 times were reduced by 0.15%and 0.02%,respectively.The increases of these two elements in the splash were 16.18%and 29.62%,respectively,and the content of Nb even exceeded the standard range.When the energy density decreased from 229.17 J/mm3 to 130.95 J/mm3,the relativ
基金support of the ECU Postgraduate Research AwardForrest Research Foundation Ph D Scholarship+1 种基金the Australian Government Research Training Program Scholarship(ECU)the facilities,and the scientific and technical assistance of the Australian Microscopy&Microanalysis Research Facility at the Centre for Microscopy,Characterisation&Analysis,The University of Western Australia,a facility funded by the University,State and Commonwealth Governments。
文摘Although using elemental powder mixtures may provide broad alloy selection at low cost for selective laser melting(SLM), there is still a concern on the resultant microstructural and chemical homogeneity of the produced parts. Hence, this work investigates the microstructure and mechanical properties of a SLM-produced Ti-35 Nb composite(in wt%) using elemental powder. The microstructural characteristics including ? phase, undissolved Nb particles and chemical homogeneity were detailed investigated.Nanoindentation revealed the presence of relatively soft undissolved Nb particles and weak interface bonding around Nb-rich regions in as-SLMed samples. Solid-solution treatment can not only improve chemical homogeneity but also enhance bonding through grain boundary strengthening, resulting in43 % increase in tensile elongation for the heat-treated Ti-35 Nb compared to the as-SLMed counterpart. The analyses of tensile fractures and shear bands further confirmed the correlation between the different phases and the ductility of Ti-35 Nb. In particular, the weak bonding between undissolved Nb and the matrix in the as-SLMed sample reduces its ductility while the ? grains in solid-solution treated Ti-Nb alloy can induce a relatively stable plastic flow therefore better ductility. This work sheds insight into the understanding of homogenization of microstructure and phases of SLM-produced alloys from an elemental powder mixture.
基金This work was financially supported by the National Key R&D Projects(No.2019YFC1907101)the National Natural Science Foundation of China(No.U2002212)+2 种基金the State Key Laboratory for Advanced Metals and Materials(No.2019Z-05)the Fundamental Research Funds for the Central Universities(Nos.FRFIDRY-20-005 and FRF-TP-20-097A1Z)the Postdoctor Research Foundation of Shunde Graduate School of University of Science and Technology Beijing(No.2020BH012).
文摘Combining the redox properties of Co and the acid properties of Nb in a Co_(3)-Nb-O_(x)catalyst is shown to provide superior performance in the selective catalytic reduction of NO with NH_(3)(NH_(3)-SCR).Co_(3)O_(4)shows average activity,however,it exhibits a poor N_(2)selectivity.Nb_(2)O_(5)is not active for NH_(3)-SCR.However,the mixed Co_(3)-Nb-O_(x) catalyst shows higher NO conversion and N_(2)selectivity than the single Co_(3)O_(4)and Nb_(2)O_(5)catalysts at 100–300℃.The results of temperature programmed reduction by H_(2)and X-ray photoelectron(XP)spectra indicate that the addition of Nb changes the chemical states of Co and decreases the concentration of Co^(3+) and Oa,adjusting the activity for catalytic oxidation to a moderate level.This suppresses the formation of undesired N_(2)O from the over-oxidation of NH_(3).Incorporation of Co and Nb into one solid synergistically couples their redox behavior and surface acidity,ensuring the high catalytic activity and N2 selectivity in NH3-SCR.
