The first micro-segregation under conditions of twin roll strip casting was simulated.The relationship between the temperature and solid fraction in the mushy zone was given.The temperatures such as ZDT,LIT were got f...The first micro-segregation under conditions of twin roll strip casting was simulated.The relationship between the temperature and solid fraction in the mushy zone was given.The temperatures such as ZDT,LIT were got from this simulation.Then using the turbulent model,the flow field and thermal field in the pool of twin-roll strip caster was simulated.The speed and temperature at different casting speed was given,and the results were also explained.By these two simulations,the appropriate casting speed can be found.These simulations can provide effective data for controlling the twin-roll strip casting process.展开更多
Carbon steel strips with different phosphorus and carbon contents were produced by using the twin roll strip casting process. Fine grains and dendrite structure were observed in high-P steels. Negative phosphorus segr...Carbon steel strips with different phosphorus and carbon contents were produced by using the twin roll strip casting process. Fine grains and dendrite structure were observed in high-P steels. Negative phosphorus segregation was found in strip cast high-P and high-C steels. For the steels with different carbon contents, phosphorus distribution in the thickness direction of the strip is obviously different. This is because solutes are redistributed in the melting pool and the phosphorus segregation rate is associated with the length of the mushy zone and the phosphorus solubility in different phases. Phosphorus as a solute in ferrite can lead to the higher hardness and strength with lower plastic propertyies.展开更多
The formation of phosphorous surface inverse segregation （SIS） in twin-roll cast strips of low-carbon steels was studied. High phosphorous strips were fabricated by using a pilot twin-roll strip caster and a melt/su...The formation of phosphorous surface inverse segregation （SIS） in twin-roll cast strips of low-carbon steels was studied. High phosphorous strips were fabricated by using a pilot twin-roll strip caster and a melt/substrate contacting apparatus, respectively. Solidification structures of strips were observed and analyzed, and phosphorus distributions along longitudinal sections of strips were investigated and discussed. The results showed that solidification structures of all strips were columnar grains, either integrated or coarse in the strip made by the melt/substrate contacting apparatus or damaged in some degree in cast strips; and that during cast strip solidification, enrichment of phosphorus occurred between columnar grains, and the average phosphorus concentration near the surface in the strip with 0.15% of phosphorus was measured to be about 0.27% which was obviously higher than that in the bulk.展开更多
The first micro segregation under conditions of twin roll strip casting was simulated. The relationship between the temperature and solid fraction in the mushy zone was given. The temperatures such as ZDT, LIT were g...The first micro segregation under conditions of twin roll strip casting was simulated. The relationship between the temperature and solid fraction in the mushy zone was given. The temperatures such as ZDT, LIT were got from this simulation. Then using the turbulent model, the flow field and thermal field in the pool of twin roll strip caster was simulated. The speed and temperature at different casting speed was given, and the results were also explained. By these two simulations, the appropriate casting speed can be found. These simulations can provide effective data for controlling the twin roll strip casting process.展开更多
The effect of boron on hot strips of low carbon steel produced by compact strip production （CSP） to reduce the strength to a certain degree was investigated, which is quite different from that of high-strength low a...The effect of boron on hot strips of low carbon steel produced by compact strip production （CSP） to reduce the strength to a certain degree was investigated, which is quite different from that of high-strength low alloy steel. The mechanical properties and microstructural evolution of the hot strip were studied using optical microscopy and tensile tests. By means of an electrolytic dissolution technique and Thermo-Cal calculation, the precipitates containing boron were analyzed and detected. From the electron backscattered diffraction analysis, it can be deciphered whether the microstructure has recrystallized or not. Furthermore, the effect of boron segregation on the recrystallization or non-recrystallization conditions can be distinguished. The segregation behavior of boron was investigated in boron-containing steel. The nonequilibrium segregation of boron during processing was discussed on the basis of the forming complexes with vacancies that migrate to the boundaries prior to annihilation, which was confirmed by the subsequent cold rolling with annealing experiments.展开更多
In twin-roll strip casting process, metal flow and temperature distribution in the molten pool directly affect the stability of the process and the quality of products. In this paper, a 3D coupled thermal-flow fenite ...In twin-roll strip casting process, metal flow and temperature distribution in the molten pool directly affect the stability of the process and the quality of products. In this paper, a 3D coupled thermal-flow fenite element modeling （FEM） simulation for twin-roll strip casting of stainless steel was performed. Influences of the pouring temperature and casting speed on the temperature fields were obtained from the numerical simulation. The micro-segregation of the solutes during the strip casting process of stainless steel was also simulated. A developed micro-segregation model was used to calculate the micro-segregation of solutes in twin-roll casting of stainless steel. The relationship between the solidus fraction in solidification and temperature was given, which was used to determine the LIT （liquid impermeable temperature）, ZST （zero strength temperature） and ZDT （zero ductility temperature） in the period of non-equilibrium solidification. The effect of temperature on the micro-segregation was discussed. According to the computational results, the solidification completion temperature in the twin-roll strip casting of stainless steel was then determined, which can provide a basis for controlling the location of solidification completion temperature and analysing the crack of the casting strip.展开更多
基金Item Sponsored by National Natural Science Foundation(59995440)
文摘The first micro-segregation under conditions of twin roll strip casting was simulated.The relationship between the temperature and solid fraction in the mushy zone was given.The temperatures such as ZDT,LIT were got from this simulation.Then using the turbulent model,the flow field and thermal field in the pool of twin-roll strip caster was simulated.The speed and temperature at different casting speed was given,and the results were also explained.By these two simulations,the appropriate casting speed can be found.These simulations can provide effective data for controlling the twin-roll strip casting process.
基金supported by the Major State Basic Research Development Program of China(No.2004CB619108) the Science Foundation of the Ministry of Education of China(No.NECT-04-0278)
文摘Carbon steel strips with different phosphorus and carbon contents were produced by using the twin roll strip casting process. Fine grains and dendrite structure were observed in high-P steels. Negative phosphorus segregation was found in strip cast high-P and high-C steels. For the steels with different carbon contents, phosphorus distribution in the thickness direction of the strip is obviously different. This is because solutes are redistributed in the melting pool and the phosphorus segregation rate is associated with the length of the mushy zone and the phosphorus solubility in different phases. Phosphorus as a solute in ferrite can lead to the higher hardness and strength with lower plastic propertyies.
基金Item Sponsored by National Basic Research Program of China (2004CB619108)National Natural Science Foundation ofChina (50574018)
文摘The formation of phosphorous surface inverse segregation （SIS） in twin-roll cast strips of low-carbon steels was studied. High phosphorous strips were fabricated by using a pilot twin-roll strip caster and a melt/substrate contacting apparatus, respectively. Solidification structures of strips were observed and analyzed, and phosphorus distributions along longitudinal sections of strips were investigated and discussed. The results showed that solidification structures of all strips were columnar grains, either integrated or coarse in the strip made by the melt/substrate contacting apparatus or damaged in some degree in cast strips; and that during cast strip solidification, enrichment of phosphorus occurred between columnar grains, and the average phosphorus concentration near the surface in the strip with 0.15% of phosphorus was measured to be about 0.27% which was obviously higher than that in the bulk.
基金Item Sponsored by National of Natural Science Foundation(59774015)
文摘The first micro segregation under conditions of twin roll strip casting was simulated. The relationship between the temperature and solid fraction in the mushy zone was given. The temperatures such as ZDT, LIT were got from this simulation. Then using the turbulent model, the flow field and thermal field in the pool of twin roll strip caster was simulated. The speed and temperature at different casting speed was given, and the results were also explained. By these two simulations, the appropriate casting speed can be found. These simulations can provide effective data for controlling the twin roll strip casting process.
基金This work was financially supported by the National Natural Science Foundation of China (No. 50774110)Fok Ying Tong Edu-cation Foundation (No.104017).
文摘The effect of boron on hot strips of low carbon steel produced by compact strip production （CSP） to reduce the strength to a certain degree was investigated, which is quite different from that of high-strength low alloy steel. The mechanical properties and microstructural evolution of the hot strip were studied using optical microscopy and tensile tests. By means of an electrolytic dissolution technique and Thermo-Cal calculation, the precipitates containing boron were analyzed and detected. From the electron backscattered diffraction analysis, it can be deciphered whether the microstructure has recrystallized or not. Furthermore, the effect of boron segregation on the recrystallization or non-recrystallization conditions can be distinguished. The segregation behavior of boron was investigated in boron-containing steel. The nonequilibrium segregation of boron during processing was discussed on the basis of the forming complexes with vacancies that migrate to the boundaries prior to annihilation, which was confirmed by the subsequent cold rolling with annealing experiments.
基金The authors thank the financial support by the National Natural Science Foundation of China （No. 50474016）.
文摘In twin-roll strip casting process, metal flow and temperature distribution in the molten pool directly affect the stability of the process and the quality of products. In this paper, a 3D coupled thermal-flow fenite element modeling （FEM） simulation for twin-roll strip casting of stainless steel was performed. Influences of the pouring temperature and casting speed on the temperature fields were obtained from the numerical simulation. The micro-segregation of the solutes during the strip casting process of stainless steel was also simulated. A developed micro-segregation model was used to calculate the micro-segregation of solutes in twin-roll casting of stainless steel. The relationship between the solidus fraction in solidification and temperature was given, which was used to determine the LIT （liquid impermeable temperature）, ZST （zero strength temperature） and ZDT （zero ductility temperature） in the period of non-equilibrium solidification. The effect of temperature on the micro-segregation was discussed. According to the computational results, the solidification completion temperature in the twin-roll strip casting of stainless steel was then determined, which can provide a basis for controlling the location of solidification completion temperature and analysing the crack of the casting strip.
